Aprilia Na Mana 850 2007 2008 2009 Motorcycle Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Mana 850 Model Variant: Mana 850 GT (implied by common usage, manual likely covers base and GT) Years Covered: 2007, 2008, 2009 Codes Product Code Indicator: SM-APR-MN850-0709 👋 Introduction Market Position Segment: Sport-Touring / Naked Motorcycle with unique automatic transmission. Target Audience: Riders seeking a comfortable, versatile motorcycle with the convenience of an automatic transmission, often for commuting or touring. Competitive Analysis Key Competitors: Honda NC700/750 series (DCT), Yamaha FJR1300 (AMT variants), other large-displacement sport-touring bikes, but Mana's CVT is a distinct selling point. Key Features Defining Feature: Automatic transmission (CVT) with three modes (M, A, T), providing a unique riding experience and market differentiation. Design Philosophy: Practicality, comfort, and technological innovation, blending motorcycle agility with scooter-like ease of use. 📋 Manual Details Coverage Areas Manual Type: Service/Repair Manual Language: English Format: Digital (PDF) Detail Level: Comprehensive Page Count Estimated Page Count: 400-600 pages (typical for this era's comprehensive service manuals) 📖 Manual Coverage Systems Covered Engine: Complete overhaul, diagnostics, timing, lubrication, cooling, fuel injection (EFI), ignition system. Transmission: CVT (Continuously Variable Transmission) operation, maintenance, belt replacement, variator, clutch assembly. Chassis: Frame inspection, front forks (suspension), rear shock absorber, steering system. Brakes: Front and rear brake systems, hydraulic lines, master cylinders, calipers, pads, discs, bleeding procedures, ABS (if equipped). Electrical System: Wiring diagrams, battery, charging system (alternator, regulator/rectifier), starter motor, lighting, ignition coil, ECU, sensors, fault codes. Fuel System: Fuel pump, injectors, throttle body, fuel filter, fuel tank, EVAP system. Exhaust System: Muffler, catalytic converter (if applicable), exhaust manifold, gaskets. Wheels Tires: Wheel bearing maintenance, tire pressure specifications, wheel removal/installation. Bodywork: Panel removal/installation, fairings, seat, storage compartment, lighting components. Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements, chain adjustment (if applicable, though Mana is shaft drive), spark plug replacement, coolant flush, brake fluid flush. Troubleshooting: Step-by-step diagnostic procedures for common and uncommon issues, fault code interpretation, electrical system diagnostics. Repair: Detailed disassembly and reassembly instructions for all major components and systems, torque specifications for critical fasteners. Special Tools: Identification and usage of specialized tools required for specific procedures. Wiring Diagrams: Comprehensive and clear electrical wiring schematics with component identification. Technical Depth Depth: Expert-level detail covering complete engine rebuilds, transmission overhaul, complex electrical diagnostics, and advanced troubleshooting. 📊 Manual Specifications File Format File Type: PDF Searchability: Fully text-searchable for quick information retrieval. Print Quality Image Resolution: High-resolution images and diagrams for clarity. Binding Type Binding Format Digital: N/A (Digital Download) Paper Type Paper Type Digital: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, 75° V-twin Displacement: 839.3 cc Bore X Stroke: 90 mm x 66 mm Valvetrain: SOHC, 4 valves per cylinder Performance Horsepower: Approx. 75 HP @ 8,000 RPM (claimed) Torque: Approx. 7.4 kgm (72.6 Nm) @ 6,000 RPM (claimed) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), throttle body diameter: 38 mm Fuel Type: Unleaded gasoline, minimum 95 RON Lubrication Oil Type: SAE 10W-40, API SG/SH/SJ or JASO MA certified motorcycle oil Oil Capacity: Approx. 2.4 liters (with filter change) Cooling Cooling System: Liquid-cooled Coolant Type: Ethylene glycol-based coolant, 50% mixture with distilled water 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) with three modes: Manual (M), Active (A), Touring (T) Clutch: Wet multi-plate clutch integrated with CVT Final Drive: Shaft drive Features Cv Unit: Variable ratio transmission system Transmission Fluid: Refer to manual for specific CVT fluid requirements, typically a specialized lubricant. 📐 Dimensions Exterior Length: Approx. 2,270 mm Width: Approx. 820 mm Height: Approx. 1,220 mm Wheelbase: Approx. 1,505 mm Weights Dry Weight: Approx. 210 kg Wet Weight: Approx. 230 kg Max Load Capacity: Refer to owner's manual or specific technical documentation. 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycles typically do not undergo standardized crash testing like cars) Active Features Braking System: Combined braking system (front and rear actuation from rear brake lever) on some configurations, optional ABS available. ABS: Optional Anti-lock Braking System (ABS) available on certain models/years. Passive Features Lighting: Halogen headlight, LED taillight and indicators on later models. 💡 Technology Features Infotainment Instrument Cluster: Digital LCD display showing speed, RPM, fuel level, gear mode (M/A/T), trip meters, clock, and indicator lights. Driver Assistance Traction Control: No electronic traction control system. Connectivity Connectivity Features: N/A (No integrated Bluetooth or smartphone connectivity). Other Tech Storage: Unique under-seat storage compartment with a capacity of approximately 1.5 gallons (around 6 liters), enough for a small bag or helmet. 🔧 Maintenance Service Intervals Engine Oil Change: Every 5,000 - 7,500 km or 12 months (whichever comes first), refer to manual for exact mileage. Oil Filter Replacement: Concurrent with engine oil changes. Air Filter Cleaning/Replacement: Every 7,500 - 10,000 km, inspect more frequently in dusty conditions. Spark Plug Replacement: Every 15,000 - 20,000 km, specific plug type (e.g., NGK CR9EKB). Coolant Replacement: Every...
Fully text-searchable for quick information retrieval.
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity.
Binding Type
Binding Format Digital:
N/A (Digital Download)
Paper Type
Paper Type Digital:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, 75° V-twin
Displacement:
839.3 cc
Bore X Stroke:
90 mm x 66 mm
Valvetrain:
SOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 75 HP @ 8,000 RPM (claimed)
Torque:
Approx. 7.4 kgm (72.6 Nm) @ 6,000 RPM (claimed)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), throttle body diameter: 38 mm
Fuel Type:
Unleaded gasoline, minimum 95 RON
Lubrication
Oil Type:
SAE 10W-40, API SG/SH/SJ or JASO MA certified motorcycle oil
Oil Capacity:
Approx. 2.4 liters (with filter change)
Cooling
Cooling System:
Liquid-cooled
Coolant Type:
Ethylene glycol-based coolant, 50% mixture with distilled water
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission) with three modes: Manual (M), Active (A), Touring (T)
Clutch:
Wet multi-plate clutch integrated with CVT
Final Drive:
Shaft drive
Features
Cv Unit:
Variable ratio transmission system
Transmission Fluid:
Refer to manual for specific CVT fluid requirements, typically a specialized lubricant.
📐 Dimensions
Exterior
Length:
Approx. 2,270 mm
Width:
Approx. 820 mm
Height:
Approx. 1,220 mm
Wheelbase:
Approx. 1,505 mm
Weights
Dry Weight:
Approx. 210 kg
Wet Weight:
Approx. 230 kg
Max Load Capacity:
Refer to owner's manual or specific technical documentation.
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycles typically do not undergo standardized crash testing like cars)
Active Features
Braking System:
Combined braking system (front and rear actuation from rear brake lever) on some configurations, optional ABS available.
ABS:
Optional Anti-lock Braking System (ABS) available on certain models/years.
Passive Features
Lighting:
Halogen headlight, LED taillight and indicators on later models.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital LCD display showing speed, RPM, fuel level, gear mode (M/A/T), trip meters, clock, and indicator lights.
Driver Assistance
Traction Control:
No electronic traction control system.
Connectivity
Connectivity Features:
N/A (No integrated Bluetooth or smartphone connectivity).
Other Tech
Storage:
Unique under-seat storage compartment with a capacity of approximately 1.5 gallons (around 6 liters), enough for a small bag or helmet.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 - 7,500 km or 12 months (whichever comes first), refer to manual for exact mileage.
Oil Filter Replacement:
Concurrent with engine oil changes.
Air Filter Cleaning/Replacement:
Every 7,500 - 10,000 km, inspect more frequently in dusty conditions.
Spark Plug Replacement:
Every 15,000 - 20,000 km, specific plug type (e.g., NGK CR9EKB).
Coolant Replacement:
Every 2-3 years or 20,000 - 30,000 km.
Brake Fluid Replacement:
Every 2 years, DOT 4 recommended.
Cvt Belt Inspection/Replacement:
Inspect every 10,000 km, replace as per wear indicators or mileage (typically 20,000-40,000 km depending on riding style).
Fluid Specifications
Engine Oil Capacity:
2.4 L (with filter)
Coolant Capacity:
Refer to manual, typically around 2.0 L
Brake Fluid Type:
DOT 4
Known Issues
Common Problems:
Occasional issues with the CVT variator or clutch engagement at high mileage; potential for electrical gremlins if not maintained; fuel pump issues reported by some owners.
Maintenance Tips:
Regularly check CVT belt condition, ensure proper electrical connections are clean and secure, use high-quality fluids.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its high-performance motorcycles, particularly in sportbike and off-road segments.
Model Evolution
Introduction Year:
2007
Key Innovation:
The Mana 850 was revolutionary for its time with its fully automatic CVT and integrated storage compartment where a fuel tank would normally be (fuel tank is under the seat).
Variants:
Base Mana 850 and Mana 850 GT (featuring a small fairing and windscreen).
Production
Production Period:
2007 - 2017
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Notable Awards:
Received positive reviews for its innovative CVT and practicality, though sales figures were modest compared to traditional motorcycles.