Kawasaki Z750 2007-2010 Repair PDF Service Manual Download
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The Z750, also known as the Z750R in some markets, is a naked sportbike recognized for its aggressive styling and spirited performance. Produced for model years 2007 through 2010, this motorcycle features a liquid-cooled, 4-stroke, DOHC inline-four engine displacing 749 cc, delivering approximately 106 horsepower. Its nimble chassis and adjustable suspension contribute to excellent handling, making it a versatile machine suitable for both spirited riding and daily commuting. The Z750 is a part of an esteemed Z lineage, offering a compelling blend of power, aesthetics, and value within the competitive middleweight naked segment. This comprehensive service manual provides detailed guidance for the maintenance and repair of the Z750 (ZR750J) models from 2007 to 2010. It covers all major systems, including the engine, transmission, chassis, brakes, and electrical components, offering in-depth procedures for everything from routine scheduled maintenance, such as oil changes and filter replacements, to complete engine overhauls and suspension adjustments. The manual also features troubleshooting charts, diagnostic procedures, and wiring diagrams to assist owners and technicians in identifying and resolving issues efficiently, ensuring the longevity and optimal performance of the motorcycle. 🏷️ Basic Information Identification Make: Kawasaki Model: Z750 Model Designation: Z750 (also known as Z750R in some markets) Codes Chassis Code Prefix: ZR750 Engine Code Prefix: ZR750J 👋 Introduction Market Position Segment: Naked Sportbike / Streetfighter Target Audience: Riders seeking a powerful, stylish, and versatile motorcycle for commuting, sport riding, and general enjoyment. Competitive Analysis Key Competitors: Yamaha FZ6, Suzuki Bandit 650/1250, Honda CBF600/CB600 Hornet, Triumph Street Triple. Key Features Styling: Aggressive, muscular styling characteristic of Kawasaki's Z lineage. Engine Performance: Smooth and tractable inline-four engine with a strong mid-range punch. Handling Agility: Nimble chassis and adjustable suspension contribute to excellent handling characteristics. Value Proposition: Offers a compelling blend of performance, style, and affordability in its class. 📋 Manual Details Coverage Areas Covered Years: 2007, 2008, 2009, 2010 Page Count Estimated Page Count: Approximately 500-600 pages (typical for a comprehensive service manual) Manual Type Manual Type: Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine System: Complete engine overhaul, disassembly, inspection, assembly, timing, valve clearance, carburetor/fuel injection tuning, cooling system. Transmission System: Clutch operation, gear shifting mechanism, transmission disassembly and reassembly, lubrication, troubleshooting. Chassis Frame Suspension: Frame inspection and repair, front fork disassembly, servicing, and replacement, rear shock absorber maintenance and adjustment, swingarm, bearings. Brakes System: Front and rear brake systems, hydraulic circuits, caliper servicing, master cylinder overhaul, brake pad replacement, bleeding procedures, ABS (if equipped). Electrical System: Wiring diagrams, ignition system, lighting system, charging system, starting system, battery maintenance, fuses, relays, ECU diagnostics. Fuel System: Fuel tank, fuel pump, fuel injectors (if applicable), fuel filter replacement, fuel pressure testing. Exhaust System: Exhaust pipe inspection, muffler, catalytic converter (if applicable), gasket replacement. Cooling System: Radiator, coolant, hoses, thermostat, water pump, fan operation. Body Fairings: Removal and installation of body panels, seats, fuel tank cover, fenders. Procedures Included Scheduled Maintenance: Detailed steps for oil changes, filter replacements, spark plug checks, chain lubrication and adjustment, brake inspections, coolant flushes. Troubleshooting Diagnostics: Systematic troubleshooting charts for common problems, diagnostic flowcharts for electrical and mechanical issues. Engine Rebuilding: Complete engine teardown, component inspection (pistons, rings, crankshaft, connecting rods, cylinder head), torque specifications, assembly procedures. Suspension Adjustment: Front fork preload, compression, and rebound damping adjustments. Rear shock spring preload and damping adjustments. Brake Service: Brake caliper overhaul, piston seal replacement, brake line replacement, bleeding procedures. Electrical Component Testing: Testing ignition coils, spark plugs, alternators, starters, sensors, using a multimeter. Carburetor Sync Adjustment: Procedures for synchronizing carburetors (if applicable) and adjusting idle speed and mixture. Technical Depth Depth Of Information: Comprehensive, suitable for professional technicians and experienced DIY mechanics. Covers everything from basic maintenance to complete engine and chassis overhauls. Diagnostic Capabilities: Includes detailed diagnostic procedures, wiring schematics, and troubleshooting flowcharts for identifying and resolving complex issues. Special Tools: Lists and describes specialized tools required for specific repair and maintenance procedures. 📊 Manual Specifications File Format File Format: Portable Document Format (PDF) Print Quality Image Resolution: High resolution, suitable for clear viewing and printing of diagrams and text. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, DOHC, inline-four Displacement: 749 cc Bore X Stroke: 71.0 x 47.0 mm Compression Ratio: 11.5:1 Performance Horsepower Peak: Approximately 106 hp @ 10,000 rpm (claimed, may vary by market/emissions) Torque Peak: Approximately 77 Nm (57 lb-ft) @ 8,000 rpm (claimed, may vary by market/emissions) Fuel System Fuel Induction: Digital Fuel Injection with Keihin throttle bodies (throttle position sensor, idle speed control) Fuel Type: Unleaded gasoline, minimum 91 octane (RON+MON)/95 (AKI) Ignition Ignition System: TCBI (Transistor Controlled Ignition) with electronic advance Cooling Cooling Method: Liquid-cooled Lubrication Lubrication System: Forced lubrication (wet sump) 🔧 Transmission Standard...
The Z750, also known as the Z750R in some markets, is a naked sportbike recognized for its aggressive styling and spirited performance. Produced for model years 2007 through 2010, this motorcycle features a liquid-cooled, 4-stroke, DOHC inline-four engine displacing 749 cc, delivering approximately 106 horsepower. Its nimble chassis and adjustable suspension contribute to excellent handling, making it a versatile machine suitable for both spirited riding and daily commuting. The Z750 is a part of an esteemed Z lineage, offering a compelling blend of power, aesthetics, and value within the competitive middleweight naked segment.
This comprehensive service manual provides detailed guidance for the maintenance and repair of the Z750 (ZR750J) models from 2007 to 2010. It covers all major systems, including the engine, transmission, chassis, brakes, and electrical components, offering in-depth procedures for everything from routine scheduled maintenance, such as oil changes and filter replacements, to complete engine overhauls and suspension adjustments. The manual also features troubleshooting charts, diagnostic procedures, and wiring diagrams to assist owners and technicians in identifying and resolving issues efficiently, ensuring the longevity and optimal performance of the motorcycle.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Z750
Model Designation:
Z750 (also known as Z750R in some markets)
Codes
Chassis Code Prefix:
ZR750
Engine Code Prefix:
ZR750J
👋 Introduction
Market Position
Segment:
Naked Sportbike / Streetfighter
Target Audience:
Riders seeking a powerful, stylish, and versatile motorcycle for commuting, sport riding, and general enjoyment.
Front fork preload, compression, and rebound damping adjustments. Rear shock spring preload and damping adjustments.
Brake Service:
Brake caliper overhaul, piston seal replacement, brake line replacement, bleeding procedures.
Electrical Component Testing:
Testing ignition coils, spark plugs, alternators, starters, sensors, using a multimeter.
Carburetor Sync Adjustment:
Procedures for synchronizing carburetors (if applicable) and adjusting idle speed and mixture.
Technical Depth
Depth Of Information:
Comprehensive, suitable for professional technicians and experienced DIY mechanics. Covers everything from basic maintenance to complete engine and chassis overhauls.
Diagnostic Capabilities:
Includes detailed diagnostic procedures, wiring schematics, and troubleshooting flowcharts for identifying and resolving complex issues.
Special Tools:
Lists and describes specialized tools required for specific repair and maintenance procedures.
📊 Manual Specifications
File Format
File Format:
Portable Document Format (PDF)
Print Quality
Image Resolution:
High resolution, suitable for clear viewing and printing of diagrams and text.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, inline-four
Displacement:
749 cc
Bore X Stroke:
71.0 x 47.0 mm
Compression Ratio:
11.5:1
Performance
Horsepower Peak:
Approximately 106 hp @ 10,000 rpm (claimed, may vary by market/emissions)
Torque Peak:
Approximately 77 Nm (57 lb-ft) @ 8,000 rpm (claimed, may vary by market/emissions)
Fuel System
Fuel Induction:
Digital Fuel Injection with Keihin throttle bodies (throttle position sensor, idle speed control)
TCBI (Transistor Controlled Ignition) with electronic advance
Cooling
Cooling Method:
Liquid-cooled
Lubrication
Lubrication System:
Forced lubrication (wet sump)
🔧 Transmission
Standard
Transmission Type:
Constant mesh 6-speed
Clutch Type:
Wet, multiple-disc
Optional
Optional Transmission:
None
Features
Final Drive:
O-ring sealed chain
📐 Dimensions
Exterior
Length:
2105 mm (82.9 in)
Width:
795 mm (31.3 in)
Height:
1055 mm (41.5 in)
Wheelbase:
1440 mm (56.7 in)
Ground Clearance:
155 mm (6.1 in)
Seat Height:
825 mm (32.5 in)
Weights
Dry Weight:
Approx. 197 kg (434.3 lbs)
Curb Weight:
Approx. 212 kg (467.4 lbs) (with all necessary operating fluids and full fuel tank)
Front Tire Size:
120/70ZR17M/C (58W)
Rear Tire Size:
180/55ZR17M/C (73W)
Wheel Type:
Cast aluminum
Fuel Tank Capacity:
15 Liters (3.96 US gal)
🛡️ Safety Features
Ratings
Safety Certification:
Meets relevant emissions and safety standards for its production era.
Active Features
Braking System Type:
Dual semi-floating 300 mm petal discs with hydraulic calipers (front), Single 250 mm petal disc with hydraulic caliper (rear).
ABS Availability:
Optional ABS (Anti-lock Braking System) available on certain models/markets.
Passive Features
Lighting:
Multi-reflector headlight, LED taillight.
Instrumentation:
Digital speedometer, analog tachometer, multi-function LCD display.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Motorcycle, typically does not feature traditional infotainment systems).
Driver Assistance
Driver Assistance Features:
Optional ABS (Anti-lock Braking System) is the primary safety technology.
Connectivity
Connectivity Features:
N/A
Instrumentation
Instrument Cluster:
Digital speedometer, analog tachometer, LCD multi-display showing fuel level, clock, trip meters, coolant temperature, gear position indicator (on some models).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km (3,700 miles) or 12 months, whichever comes first.
Air Filter Replacement:
Every 12,000 km (7,500 miles) or 24 months.
Spark Plug Replacement:
Every 12,000 km (7,500 miles) or 24 months.
Valve Clearance Check:
Every 24,000 km (15,000 miles).
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or higher, JASO MA certified (e.g., Kawasaki Genuine Oil SAE 10W-40)
Engine Oil Capacity:
Approx. 3.4 Liters (3.6 US qt) without filter change; Approx. 3.5 Liters (3.7 US qt) with filter change.
Coolant Type:
High-quality ethylene glycol-based antifreeze coolant mixed with distilled water (50/50 ratio).
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Fork Oil Type:
Showas (or equivalent) 01 or 01-10W fork oil.
Fork Oil Capacity:
393 ml (13.3 US fl oz) per fork leg (refer to manual for precise level measurement).
Known Issues
Common Wear Items:
Chain and sprockets, brake pads, tires, clutch plates (with high mileage), fork seals.
Potential Electrical Issues:
Occasional issues with rectifier/regulator failure (can lead to battery charging problems), stator issues. Wiring harness corrosion in certain conditions.
Engine Characteristics:
Known for its reliable inline-four performance. Some owners report a slightly buzzy feel at higher RPMs. Fuel injection system generally robust.
Suspension Tuning:
Stock suspension can be considered basic for aggressive riding. Upgrades or careful adjustment are often desired by enthusiasts.
Fuel System Maintenance:
Regular cleaning of fuel injectors or carburetors (depending on market variation) and fuel filter replacement recommended for optimal performance.
📚 Vehicle History
Brand Heritage
Kawasaki Legacy:
Kawasaki Heavy Industries has a long and storied history in motorcycle manufacturing, known for its performance-oriented motorcycles, including the iconic Z series.
Model Evolution
Z750 Lineage:
The Z750 is part of Kawasaki's acclaimed Z-series, which began with the legendary Z1 in 1972. The modern Z750 was introduced as a middleweight naked sportbike, offering a more accessible entry point into the Z family.
Production
Production Period:
The Z750 (ZR750J) generation was produced from approximately 2004 through 2010, with significant updates and revisions within this period. The manual specifically covers the 2007-2010 facelifted models.
Manufacturing Location:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Motorcycle Awards:
While specific 'awards' are not widely publicized, the Z750 was generally well-received for its performance, styling, and value, contributing to its sales success in the middleweight naked segment.