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Kawasaki VN900 Custom 2007-2015 Service Repair Manual

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$133.00
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This manual covers the VN900 Custom, a V-Twin cruiser model produced from 2007 to 2015. Known for its stylish design and comfortable riding experience, the VN900 Custom embodies a legacy of quality engineering and reliability. Its 903cc liquid-cooled V-twin engine, equipped with electronic fuel injection, provides smooth power delivery, while the belt drive system ensures efficient and clean operation. This model is designed for riders who appreciate classic cruiser aesthetics combined with modern performance and dependability. This comprehensive factory service repair manual, written in English, provides in-depth information for maintaining and repairing the VN900 Custom. It details scheduled maintenance, fluid services, and component replacements, along with step-by-step instructions for disassembly and reassembly of all major systems, including the engine, fuel system, chassis, and electrical components. Troubleshooting guidance for common issues and detailed technical specifications are also included, making this manual an essential resource for both owners and professional technicians to ensure optimal performance and longevity of their motorcycle. 🏷️ Basic Information Identification Make: Kawasaki Model: VN900 Custom Engine Type: V-Twin Cruiser Codes Model Codes: VN900C (specific codes may vary by region and sub-model) 👋 Introduction Market Position Target Audience: Owners of Kawasaki VN900 Custom motorcycles seeking to perform maintenance and repairs themselves, as well as professional motorcycle technicians. Competitive Analysis Advantage Over Paper: Convenience, cost-effectiveness, ease of navigation, ability to print specific sections, digital storage and access across multiple devices, no risk of physical damage. Key Features Content Richness: Hundreds of pages filled with detailed explanations, procedures, and technical data, accompanied by numerous photos and illustrations. User Friendliness: Written in a clear, step-by-step manner, making complex procedures accessible to DIYers. 📋 Manual Details Coverage Areas Model Years Covered: 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015 Page Count Estimated Page Count: Hundreds of Pages (as stated in product description) Manual Type Type: Factory Service Repair Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: General Information, Fuel System, Cooling System, Engine Top End, Clutch, Lubrication System, Engine Removal/Installation, Crankshaft/Transmission Chassis Systems: Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame Electrical System: Electrical System Ancillary Systems: Appendix (likely includes specifications, torque values, wiring diagrams) Procedures Included Maintenance Procedures: Scheduled maintenance, fluid checks and changes, filter replacements, general inspections Repair Procedures: Step-by-step instructions for disassembly, repair, and reassembly of all major components and systems Troubleshooting: Diagnostic procedures for common issues and performance problems Bodywork Procedures: Fairings, fenders, fuel tank, seat, side covers, exhaust system removal and installation. Suspension Procedures: Front fork overhaul, rear shock absorber replacement and adjustment. Wheel And Tire Procedures: Wheel removal and installation, tire mounting and balancing, spoke tension adjustment (if applicable). Brake System Procedures: Brake fluid replacement, caliper service, pad replacement, rotor inspection and replacement. Electrical System Procedures: Battery maintenance, charging system testing, ignition system troubleshooting, lighting and accessory wiring. Technical Depth Depth: Comprehensive factory-level detail, suitable for both DIY enthusiasts and professional mechanics Diagnostic Tools: Information will include specifications for diagnostic tools or methods used for EFI systems and fault code retrieval if applicable. 📊 Manual Specifications File Format Compatibility: Compatible with all versions of Windows and macOS, accessible via web browser on any device Readability Requirements: Adobe PDF Reader and WinZip (free software) Print Quality Printability: Fully printable, allowing users to print specific pages or the entire manual Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Quality: N/A (Digital PDF format, intended for printing on user's preferred paper) ⚙️ Engine Specifications Primary Engine Engine Configuration: 903cc, V-twin, SOHC, 4-valve per cylinder, liquid-cooled Bore X Stroke: 92.0 x 84.0 mm (estimated for VN900 engine) Compression Ratio: 9.5:1 (estimated for VN900 engine) Engine Cooling: Liquid-cooled Performance Horsepower: Approx. 50-55 HP (at crankshaft, specific figure to be confirmed within manual) Torque: Approx. 58-60 lb-ft (at crankshaft, specific figure to be confirmed within manual) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with dual 34mm Keihin throttle bodies Fuel Type: Unleaded gasoline (Octane rating to be specified in manual) Fuel Tank Capacity: Approx. 5.5 liters (1.45 US gal) Throttle Body Size: 34mm (dual) 🔧 Transmission Standard Type: 5-speed constant mesh Optional Optional Types: N/A (VN900 Custom is typically equipped with a standard 5-speed) Features Drive Type: Belt Drive Clutch Type: Wet, multi-disc Final Drive Type: Belt Drive 📐 Dimensions Exterior Overall Length: Approx. 2405 mm (94.7 in) Overall Width: Approx. 945 mm (37.2 in) Overall Height: Approx. 1135 mm (44.7 in) Wheelbase: Approx. 1645 mm (64.8 in) Weights Curb Weight: Approx. 271 kg (597.5 lbs) 🛡️ Safety Features Ratings Safety Certifications: Meets all applicable safety standards for motorcycles in its class and target markets. Active Features Braking System: Hydraulic disc brakes front and rear (specific caliper and rotor sizes to be detailed in manual) ABS: Optional ABS on certain model years/trims (to be verified for specific year coverage) Passive Features Lighting: Halogen...
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Kawasaki VN900 Custom 2007-2015 Service Repair ManualKawasaki VN900 Custom 2007-2015 Service Repair ManualKawasaki VN900 Custom 2007-2015 Service Repair ManualKawasaki VN900 Custom 2007-2015 Service Repair Manual
This manual covers the VN900 Custom, a V-Twin cruiser model produced from 2007 to 2015. Known for its stylish design and comfortable riding experience, the VN900 Custom embodies a legacy of quality engineering and reliability. Its 903cc liquid-cooled V-twin engine, equipped with electronic fuel injection, provides smooth power delivery, while the belt drive system ensures efficient and clean operation. This model is designed for riders who appreciate classic cruiser aesthetics combined with modern performance and dependability. This comprehensive factory service repair manual, written in English, provides in-depth information for maintaining and repairing the VN900 Custom. It details scheduled maintenance, fluid services, and component replacements, along with step-by-step instructions for disassembly and reassembly of all major systems, including the engine, fuel system, chassis, and electrical components. Troubleshooting guidance for common issues and detailed technical specifications are also included, making this manual an essential resource for both owners and professional technicians to ensure optimal performance and longevity of their motorcycle.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
VN900 Custom
Engine Type:
V-Twin Cruiser
Codes
Model Codes:
VN900C (specific codes may vary by region and sub-model)
👋 Introduction
Market Position
Target Audience:
Owners of Kawasaki VN900 Custom motorcycles seeking to perform maintenance and repairs themselves, as well as professional motorcycle technicians.
Competitive Analysis
Advantage Over Paper:
Convenience, cost-effectiveness, ease of navigation, ability to print specific sections, digital storage and access across multiple devices, no risk of physical damage.
Key Features
Content Richness:
Hundreds of pages filled with detailed explanations, procedures, and technical data, accompanied by numerous photos and illustrations.
User Friendliness:
Written in a clear, step-by-step manner, making complex procedures accessible to DIYers.
📋 Manual Details
Coverage Areas
Model Years Covered:
2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015
Page Count
Estimated Page Count:
Hundreds of Pages (as stated in product description)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
General Information, Fuel System, Cooling System, Engine Top End, Clutch, Lubrication System, Engine Removal/Installation, Crankshaft/Transmission
Chassis Systems:
Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame
Electrical System:
Electrical System
Ancillary Systems:
Appendix (likely includes specifications, torque values, wiring diagrams)
Procedures Included
Maintenance Procedures:
Scheduled maintenance, fluid checks and changes, filter replacements, general inspections
Repair Procedures:
Step-by-step instructions for disassembly, repair, and reassembly of all major components and systems
Troubleshooting:
Diagnostic procedures for common issues and performance problems
Bodywork Procedures:
Fairings, fenders, fuel tank, seat, side covers, exhaust system removal and installation.
Suspension Procedures:
Front fork overhaul, rear shock absorber replacement and adjustment.
Wheel And Tire Procedures:
Wheel removal and installation, tire mounting and balancing, spoke tension adjustment (if applicable).
Brake System Procedures:
Brake fluid replacement, caliper service, pad replacement, rotor inspection and replacement.
Electrical System Procedures:
Battery maintenance, charging system testing, ignition system troubleshooting, lighting and accessory wiring.
Technical Depth
Depth:
Comprehensive factory-level detail, suitable for both DIY enthusiasts and professional mechanics
Diagnostic Tools:
Information will include specifications for diagnostic tools or methods used for EFI systems and fault code retrieval if applicable.
📊 Manual Specifications
File Format
Compatibility:
Compatible with all versions of Windows and macOS, accessible via web browser on any device
Readability Requirements:
Adobe PDF Reader and WinZip (free software)
Print Quality
Printability:
Fully printable, allowing users to print specific pages or the entire manual
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Quality:
N/A (Digital PDF format, intended for printing on user's preferred paper)
⚙️ Engine Specifications
Primary Engine
Engine Configuration:
903cc, V-twin, SOHC, 4-valve per cylinder, liquid-cooled
Bore X Stroke:
92.0 x 84.0 mm (estimated for VN900 engine)
Compression Ratio:
9.5:1 (estimated for VN900 engine)
Engine Cooling:
Liquid-cooled
Performance
Horsepower:
Approx. 50-55 HP (at crankshaft, specific figure to be confirmed within manual)
Torque:
Approx. 58-60 lb-ft (at crankshaft, specific figure to be confirmed within manual)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with dual 34mm Keihin throttle bodies
Fuel Type:
Unleaded gasoline (Octane rating to be specified in manual)
Fuel Tank Capacity:
Approx. 5.5 liters (1.45 US gal)
Throttle Body Size:
34mm (dual)
🔧 Transmission
Standard
Type:
5-speed constant mesh
Optional
Optional Types:
N/A (VN900 Custom is typically equipped with a standard 5-speed)
Features
Drive Type:
Belt Drive
Clutch Type:
Wet, multi-disc
Final Drive Type:
Belt Drive
📐 Dimensions
Exterior
Overall Length:
Approx. 2405 mm (94.7 in)
Overall Width:
Approx. 945 mm (37.2 in)
Overall Height:
Approx. 1135 mm (44.7 in)
Wheelbase:
Approx. 1645 mm (64.8 in)
Weights
Curb Weight:
Approx. 271 kg (597.5 lbs)
🛡️ Safety Features
Ratings
Safety Certifications:
Meets all applicable safety standards for motorcycles in its class and target markets.
Active Features
Braking System:
Hydraulic disc brakes front and rear (specific caliper and rotor sizes to be detailed in manual)
ABS:
Optional ABS on certain model years/trims (to be verified for specific year coverage)
Passive Features
Lighting:
Halogen headlight, LED taillight and brake light.
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer, digital tachometer, fuel gauge, clock, trip meter, indicator lights. Style often features a tank-mounted instrument cluster.
Driver Assistance
ABS Availability:
ABS was an optional feature on some VN900 Custom models, enhancing braking control.
Connectivity
Connectivity Features:
No integrated smartphone connectivity or advanced electronic rider aids typically found on modern motorcycles. Focus is on mechanical simplicity and classic cruiser experience.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 4,000 miles or 6 months (refer to manual for exact specifications and oil type)
Spark Plug Replacement:
Typically every 7,500-15,000 miles (refer to manual for specific spark plug type and gap)
Belt Drive Tension:
Regular inspection and adjustment as per manual recommendations
Fluid Specifications
Engine Oil Type:
10W-40 or 20W-50 API SG or higher (refer to manual for exact specification and capacity)
Coolant Type:
Kawasaki Genuine Coolant or equivalent mixture of ethylene glycol and distilled water (refer to manual for mix ratio and capacity)
Brake Fluid Type:
DOT 4 recommended (refer to manual for exact specification)
Gear Oil Type:
Refer to manual for specific transmission fluid requirements.
Known Issues
Common Wear Items:
Tires, brake pads, clutch plates, drive belt, spark plugs, fork seals (detailed inspection and replacement procedures covered in manual).
Potential Electrical Concerns:
Corrosion on connectors, rectifier/stator issues (diagnostic procedures and troubleshooting covered in electrical section).
📚 Vehicle History
Brand Heritage
Kawasaki Legacy:
Kawasaki Heavy Industries has a long and storied history in motorcycle manufacturing, known for innovation, performance, and reliability across various segments including cruisers.
Model Evolution
Vn900 Custom Origins:
The VN900 Custom was introduced as part of Kawasaki's Vulcan line, offering a more stylized and customizable cruiser option. It builds upon the cruiser heritage of the Vulcan series with modern engineering and design cues.
Production
Production Period:
2007-2015 (as per manual coverage)
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
While specific awards for the 2007-2015 VN900 Custom may not be widely publicized, the Vulcan series has consistently been recognized for its value, styling, and comfortable riding experience within the cruiser segment.
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