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Daihatsu Terios 2 J210 2007 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation: 2 Chassis Code: J210 Year: 2007 👋 Introduction Market Position Segment: Compact Crossover SUV / Mini SUV Target Audience: Individuals and families seeking an affordable, practical, and capable small SUV for urban commuting and light off-roading. Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Nissan X-Trail, Suzuki Vitara (early generations) Key Features Drivetrain: Available in 2WD and 4WD configurations (likely full-time 4WD or selectable 4WD for J210 chassis). Compact Size: Easy maneuverability in urban environments. Practicality: Versatile interior with folding rear seats for cargo space. Off Road Capability: Higher ground clearance and available 4WD provide moderate off-road capability. 📋 Manual Details Coverage Areas Primary Market: Global (specific to J210 chassis) Body Styles: SUV (Sport Utility Vehicle) Page Count Estimated Pages: Hundreds (exact count not specified, indicative of comprehensive nature) Manual Type Type: Factory Service Repair Manual (FSM) Language Language: English (implied by product description and typical FSMs for global markets) Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, lubrication, cooling, fuel, ignition, emissions control, exhaust systems Transmission: Manual and Automatic transmission systems, including clutch, gearbox, differentials, and driveline components Chassis: Suspension (front and rear), steering, brakes (hydraulic, ABS, EBD), wheels, and tires Electrical: 12V electrical system, battery, charging system, starting system, lighting, instrumentation, body electricals, power accessories Body: Exterior body panels, interior trim, doors, windows, seating, HVAC (Heating, Ventilation, and Air Conditioning), safety restraint systems (SRS) Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections Diagnostics: Troubleshooting charts, diagnostic trouble codes (DTCs), symptom-based diagnostics Repair: Component removal, installation, overhaul, and adjustment procedures for all major systems Disassembly Assembly: Step-by-step instructions for disassembling and reassembling vehicle components Technical Depth Depth: Comprehensive (covers everything from routine maintenance to complete engine and transmission overhauls, including electrical schematics) 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text (standard for modern PDF manuals) Print Quality Printability: High (designed for printing, allowing users to print specific sections or the entire manual) Binding Type Binding Type For Printed: Not applicable (digital download, but implies ability to bind if printed) Paper Type Paper Type For Printed: Not applicable (digital download) ⚙️ Engine Specifications Primary Engine Engine Code: 3SZ-VE (common for this generation and chassis) Engine Type: Inline 4-cylinder, DOHC, 16-valve, VVT-i (Variable Valve Timing-intelligent) or similar VVT system. Displacement: 1.5 liters (1495 cc) Bore X Stroke: 72.0 mm x 77.0 mm (typical for 3SZ-VE) Compression Ratio: 10.0:1 (typical for 3SZ-VE) Performance Horsepower: Approximately 109 PS (80 kW; 108 hp) at 6000 rpm (figures can vary slightly by market and tune) Torque: Approximately 141 Nm (104 lb-ft) at 4400 rpm (figures can vary slightly by market and tune) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Emission Control: Catalytic converter, O2 sensors, EGR (Exhaust Gas Recirculation) system (depending on market regulations) 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed Automatic Transmission Features 4Wd System: Viscous coupling 4WD system with center differential (typical for J210 chassis) Gear Ratios Manual: Detailed gear ratios available in the manual (specific ratios not provided in product info) Gear Ratios Automatic: Detailed gear ratios available in the manual (specific ratios not provided in product info) Clutch Type: Dry single plate, diaphragm spring (for manual transmission) 📐 Dimensions Exterior Length: Approx. 4,140 mm (for J210 chassis) Width: Approx. 1,720 mm (for J210 chassis) Height: Approx. 1,700 mm (for J210 chassis, excluding roof rails) Wheelbase: Approx. 2,580 mm (for J210 chassis) Ground Clearance: Approx. 190 mm (variable depending on tire size and suspension) Weights Curb Weight: Approx. 1,200 - 1,300 kg (varies by transmission and 4WD) Gross Vehicle Weight Rating: Available in the manual Cargo Cargo Volume: Detailed specifications available in the manual (typically around 300-400 liters behind rear seats) 🛡️ Safety Features Ratings Latin Ncap Rating: Not widely tested or reported for this specific generation/chassis in major global NCAP programs. Check regional equivalents. Active Features ABS: Anti-lock Braking System (ABS) (likely standard or optional) Ebd: Electronic Brakeforce Distribution (EBD) (often paired with ABS) Traction Control: Traction Control System (TCS) (may be optional on some trims) Passive Features Airbags: Front driver and passenger airbags (standard), side airbags (optional on some trims) Seatbelts: 3-point seatbelts with pre-tensioners for front seats, 3-point or lap belts for rear seats. Body Structure: Reinforced safety cell, crumple zones 💡 Technology Features Infotainment Audio System: Factory fitted AM/FM radio with CD player, possibly with auxiliary input. Higher trims might offer MP3 compatibility or a different brand head unit. Speaker Configuration: Typically 4 or 6 speakers. Driver Assistance Parking Sensors: Rear parking sensors were an option on some models. Cruise Control: Optional on higher trim levels. Connectivity Bluetooth: Not typically standard on 2007 models; aftermarket solutions common. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-10,000...
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Daihatsu Terios 2 J210 2007 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Generation:
2
Chassis Code:
J210
Year:
2007
👋 Introduction
Market Position
Segment:
Compact Crossover SUV / Mini SUV
Target Audience:
Individuals and families seeking an affordable, practical, and capable small SUV for urban commuting and light off-roading.
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Nissan X-Trail, Suzuki Vitara (early generations)
Key Features
Drivetrain:
Available in 2WD and 4WD configurations (likely full-time 4WD or selectable 4WD for J210 chassis).
Compact Size:
Easy maneuverability in urban environments.
Practicality:
Versatile interior with folding rear seats for cargo space.
Off Road Capability:
Higher ground clearance and available 4WD provide moderate off-road capability.
📋 Manual Details
Coverage Areas
Primary Market:
Global (specific to J210 chassis)
Body Styles:
SUV (Sport Utility Vehicle)
Page Count
Estimated Pages:
Hundreds (exact count not specified, indicative of comprehensive nature)
Manual Type
Type:
Factory Service Repair Manual (FSM)
Language
Language:
English (implied by product description and typical FSMs for global markets)
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, lubrication, cooling, fuel, ignition, emissions control, exhaust systems
Transmission:
Manual and Automatic transmission systems, including clutch, gearbox, differentials, and driveline components
Chassis:
Suspension (front and rear), steering, brakes (hydraulic, ABS, EBD), wheels, and tires
Electrical:
12V electrical system, battery, charging system, starting system, lighting, instrumentation, body electricals, power accessories
Body:
Exterior body panels, interior trim, doors, windows, seating, HVAC (Heating, Ventilation, and Air Conditioning), safety restraint systems (SRS)
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Diagnostics:
Troubleshooting charts, diagnostic trouble codes (DTCs), symptom-based diagnostics
Repair:
Component removal, installation, overhaul, and adjustment procedures for all major systems
Disassembly Assembly:
Step-by-step instructions for disassembling and reassembling vehicle components
Technical Depth
Depth:
Comprehensive (covers everything from routine maintenance to complete engine and transmission overhauls, including electrical schematics)
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text (standard for modern PDF manuals)
Print Quality
Printability:
High (designed for printing, allowing users to print specific sections or the entire manual)
Binding Type
Binding Type For Printed:
Not applicable (digital download, but implies ability to bind if printed)
Paper Type
Paper Type For Printed:
Not applicable (digital download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
3SZ-VE (common for this generation and chassis)
Engine Type:
Inline 4-cylinder, DOHC, 16-valve, VVT-i (Variable Valve Timing-intelligent) or similar VVT system.
Displacement:
1.5 liters (1495 cc)
Bore X Stroke:
72.0 mm x 77.0 mm (typical for 3SZ-VE)
Compression Ratio:
10.0:1 (typical for 3SZ-VE)
Performance
Horsepower:
Approximately 109 PS (80 kW; 108 hp) at 6000 rpm (figures can vary slightly by market and tune)
Torque:
Approximately 141 Nm (104 lb-ft) at 4400 rpm (figures can vary slightly by market and tune)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Emission Control:
Catalytic converter, O2 sensors, EGR (Exhaust Gas Recirculation) system (depending on market regulations)
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission
Features
4Wd System:
Viscous coupling 4WD system with center differential (typical for J210 chassis)
Gear Ratios Manual:
Detailed gear ratios available in the manual (specific ratios not provided in product info)
Gear Ratios Automatic:
Detailed gear ratios available in the manual (specific ratios not provided in product info)
Clutch Type:
Dry single plate, diaphragm spring (for manual transmission)
📐 Dimensions
Exterior
Length:
Approx. 4,140 mm (for J210 chassis)
Width:
Approx. 1,720 mm (for J210 chassis)
Height:
Approx. 1,700 mm (for J210 chassis, excluding roof rails)
Wheelbase:
Approx. 2,580 mm (for J210 chassis)
Ground Clearance:
Approx. 190 mm (variable depending on tire size and suspension)
Weights
Curb Weight:
Approx. 1,200 - 1,300 kg (varies by transmission and 4WD)
Gross Vehicle Weight Rating:
Available in the manual
Cargo
Cargo Volume:
Detailed specifications available in the manual (typically around 300-400 liters behind rear seats)
🛡️ Safety Features
Ratings
Latin Ncap Rating:
Not widely tested or reported for this specific generation/chassis in major global NCAP programs. Check regional equivalents.
Active Features
ABS:
Anti-lock Braking System (ABS) (likely standard or optional)
Ebd:
Electronic Brakeforce Distribution (EBD) (often paired with ABS)
Traction Control:
Traction Control System (TCS) (may be optional on some trims)
Passive Features
Airbags:
Front driver and passenger airbags (standard), side airbags (optional on some trims)
Seatbelts:
3-point seatbelts with pre-tensioners for front seats, 3-point or lap belts for rear seats.
Body Structure:
Reinforced safety cell, crumple zones
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM radio with CD player, possibly with auxiliary input. Higher trims might offer MP3 compatibility or a different brand head unit.
Speaker Configuration:
Typically 4 or 6 speakers.
Driver Assistance
Parking Sensors:
Rear parking sensors were an option on some models.
Cruise Control:
Optional on higher trim levels.
Connectivity
Bluetooth:
Not typically standard on 2007 models; aftermarket solutions common.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-10,000 km or 6-12 months, depending on driving conditions and oil type (refer to manual for specific recommendations).
Air Filter Replacement:
Recommended every 20,000-40,000 km or as needed based on dusty conditions.
Spark Plug Replacement:
Typically around 60,000-100,000 km for iridium spark plugs (check manual for specific type and interval).
Fluid Specifications
Engine Oil Type:
API SN/SP, ACEA A3/B4 or equivalent; viscosity typically 5W-30 or 5W-40 (refer to manual for exact specification).
Engine Oil Capacity:
Approx. 3.9 liters (with filter change) for 3SZ-VE engine.
Coolant Type:
Ethylene glycol-based, long-life coolant (e.g., Toyota Super Long Life Coolant or equivalent).
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90 gear oil (check manual for exact specification).
Transmission Fluid Automatic:
Dexron III or equivalent ATF (Automatic Transmission Fluid) (check manual for exact specification).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Engine Wear:
Occasional reports of oil consumption with high mileage, particularly in earlier models. Regular oil level checks are advised.
Suspension Components:
Wear on suspension bushings and ball joints can occur with age and mileage, leading to knocking noises.
Catalytic Converter:
Can be susceptible to failure due to fuel impurities or engine issues over time.
Rust Corrosion:
As with many vehicles of this era, particularly those used in areas with salt on roads, rust can affect body panels, undercarriage, and exhaust components.
📚 Vehicle History
Brand Heritage
Daihatsu Legacy:
Daihatsu, a subsidiary of Toyota Motor Corporation, has a long history of producing reliable and affordable compact vehicles, particularly known for its Kei cars and small SUVs.
Model Evolution
Terios First Gen:
The first generation Terios (J100 series) was introduced in 1997, establishing its reputation as a capable compact SUV.
Terios Second Gen:
The second generation (J200 series, including J210) debuted in 2006, featuring a larger platform, more modern styling, and improved refinement, while retaining its core compact SUV appeal and off-road prowess.
Production
Production Period J210:
The J210 chassis was part of the second-generation Terios, produced from 2006 to approximately 2017 (with facelifts and variations across markets).
Manufacturing Locations:
Primarily manufactured in Japan, with production also occurring in other countries through joint ventures or licensing agreements (e.g., India, Indonesia as the Toyota Rush).
🏆 Awards & Recognition
Recognitions
Overall Reputation:
The Daihatsu Terios is generally recognized for its value, reliability, and compact SUV utility, making it a popular choice in its segment, particularly in Asian and European markets.
Ratings
Consumer Reports Style:
While specific ratings for this model year and chassis may vary by region and publication, the Terios is often praised for its fuel efficiency and practicality, with typical mid-range ratings for reliability.
Certifications
Emissions Compliance:
Complies with the emissions standards of the market it was sold in (e.g., Euro IV for European markets).
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