2007 Ford E-450 Super Duty Service & Repair Manual Software
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🏷️ Basic Information Identification Make: Ford Model: E-450 Super Duty Year: 2007 👋 Introduction Market Position Segment: Heavy-duty commercial van and chassis cab, primarily used for vocational applications, shuttle buses, delivery vehicles, and RV conversions. Competitive Analysis Competitors: Chevrolet Express, GMC Savana, Ram ProMaster (though ProMaster debuted later). Key Features Durability: Known for its robust construction and reliability in demanding commercial use. Versatility: Configurable chassis allows for a wide range of aftermarket body installations. Engine Options: Offers both gasoline and powerful diesel engine options catering to different operational needs. 📋 Manual Details Coverage Areas Coverage Scope: Complete service and repair for the 2007 Ford E-450 Super Duty chassis cab and cutaway models. Page Count Estimated Pages: Over 2000 Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: 4.6L Triton V8, 5.4L Triton V8, 6.0L Power Stroke V8 Turbo Diesel Transmission: 4R75W (4-Speed Automatic), 5R110W (5-Speed Automatic) Drivetrain: Rear Wheel Drive (RWD) Brakes: Hydraulic Disc Brakes (Front and Rear), ABS System Suspension: Front: Independent Torsion Bar, Rear: Solid Axle with Leaf Springs Steering: Power Rack and Pinion Electrical: Battery, Charging System, Ignition System, Lighting, Gauges, Power Accessories, Fuses and Relays, Wiring Diagrams HVAC: Heating, Ventilation, and Air Conditioning (HVAC) System Body: Body Construction, Doors, Glass, Bumpers, Exterior Trim Procedures Included Maintenance: Oil Change, Filter Replacements (Oil, Air, Fuel), Coolant Flush, Brake Fluid Flush, Spark Plug Replacement, Belt Inspection/Replacement Troubleshooting: Diagnostic Trouble Codes (DTCs), Symptom-based diagnostics for all major systems Repair: Engine component replacement (e.g., heads, pistons), Transmission overhaul, Brake caliper/rotor replacement, Suspension component replacement, Electrical component diagnosis and replacement, HVAC system repair Diagnostics: On-Board Diagnostics (OBD-II) procedures, Component testing, Wiring harness testing Rebuilds: Engine, Transmission, Differential rebuild procedures and specifications Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission overhauls, including detailed wiring diagrams and diagnostic flowcharts. 📊 Manual Specifications File Format Compatibility: Compatible with any device capable of opening PDF files (computers, tablets, smartphones). Print Quality Quality: High-resolution, printable pages with clear text and diagrams. Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine 4.6L V8 Triton: Displacement: 4.6L (281 cu in), Bore x Stroke: 3.55 in x 3.30 in, Compression Ratio: 9.1:1, Horsepower: Approx. 232 hp @ 4500 rpm, Torque: Approx. 292 lb-ft @ 3500 rpm 5.4L V8 Triton: Displacement: 5.4L (330 cu in), Bore x Stroke: 3.55 in x 4.16 in, Compression Ratio: 9.0:1, Horsepower: Approx. 255 hp @ 4500 rpm, Torque: Approx. 350 lb-ft @ 3000 rpm 6.0L V8 Power Stroke Turbo Diesel: Displacement: 6.0L (363 cu in), Bore x Stroke: 3.74 in x 4.13 in, Compression Ratio: 18.0:1, Horsepower: Approx. 235 hp @ 3100 rpm, Torque: Approx. 440 lb-ft @ 2000 rpm Performance Fuel Type: Gasoline (4.6L, 5.4L), Diesel (6.0L) Fuel System Injection Type: Electronic Fuel Injection (EFI) 🔧 Transmission Standard Standard Transmission: 4R75W (4-Speed Automatic) Optional Optional Transmission: 5R110W (5-Speed Automatic) - commonly found with the 6.0L Power Stroke Diesel. Features Overdrive: Both transmissions feature overdrive gears for improved fuel economy on the highway. 📐 Dimensions Exterior Wheelbase Options: Multiple wheelbase options available, typically ranging from 138 inches to 158 inches, depending on chassis configuration. Interior Cabin Style: Standard Cab configuration designed for vocational use, providing space for driver and passengers. Cargo Chassis Design: Designed as a bare chassis or with basic body structures for customization; cargo volume is determined by the upfitter's body. Weights Gvwr: Gross Vehicle Weight Rating (GVWR) varies by configuration, typically ranging from 10,000 lbs to 14,050 lbs. 🛡️ Safety Features Ratings NHTSA Ratings: Specific NHTSA ratings for 2007 models vary by configuration; generally designed for commercial duty with robust safety features but not typically crash-tested with the same focus as passenger vehicles. Active Features ABS: Standard Anti-lock Braking System (ABS) on all wheels. Traction Control: Traction Control System (TCS) available on some configurations. Passive Features Airbags: Driver and front passenger airbags. Seatbelts: Three-point safety belts for all seating positions. 💡 Technology Features Infotainment Features: Base models typically feature a simple AM/FM radio with CD player. Higher trims or optional packages may include more advanced audio systems. Driver Assistance Features: Limited driver assistance technologies common in modern vehicles. Focus is on fundamental operational systems. Connectivity Features: Basic connectivity through auxiliary input jacks may be present on some units. No Bluetooth or advanced smartphone integration. 🔧 Maintenance Service Intervals Oil Change Interval: Gasoline: 5,000 miles or 6 months. Diesel: 5,000 miles or 6 months (severe service). Consult manual for specific conditions. Air Filter Replacement: Inspect every 15,000 miles, replace as needed. Diesel: 30,000 miles. Fuel Filter Replacement: Gasoline: 30,000 miles. Diesel: 15,000 miles. Coolant Flush: Initial flush at 50,000 miles or 5 years, then every 30,000 miles or 3 years thereafter. Fluid Specifications Engine Oil Gasoline: API...
Engine, Transmission, Differential rebuild procedures and specifications
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission overhauls, including detailed wiring diagrams and diagnostic flowcharts.
📊 Manual Specifications
File Format
Compatibility:
Compatible with any device capable of opening PDF files (computers, tablets, smartphones).
Print Quality
Quality:
High-resolution, printable pages with clear text and diagrams.
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
4.6L V8 Triton:
Displacement: 4.6L (281 cu in), Bore x Stroke: 3.55 in x 3.30 in, Compression Ratio: 9.1:1, Horsepower: Approx. 232 hp @ 4500 rpm, Torque: Approx. 292 lb-ft @ 3500 rpm
5.4L V8 Triton:
Displacement: 5.4L (330 cu in), Bore x Stroke: 3.55 in x 4.16 in, Compression Ratio: 9.0:1, Horsepower: Approx. 255 hp @ 4500 rpm, Torque: Approx. 350 lb-ft @ 3000 rpm
6.0L V8 Power Stroke Turbo Diesel:
Displacement: 6.0L (363 cu in), Bore x Stroke: 3.74 in x 4.13 in, Compression Ratio: 18.0:1, Horsepower: Approx. 235 hp @ 3100 rpm, Torque: Approx. 440 lb-ft @ 2000 rpm
Performance
Fuel Type:
Gasoline (4.6L, 5.4L), Diesel (6.0L)
Fuel System
Injection Type:
Electronic Fuel Injection (EFI)
🔧 Transmission
Standard
Standard Transmission:
4R75W (4-Speed Automatic)
Optional
Optional Transmission:
5R110W (5-Speed Automatic) - commonly found with the 6.0L Power Stroke Diesel.
Features
Overdrive:
Both transmissions feature overdrive gears for improved fuel economy on the highway.
📐 Dimensions
Exterior
Wheelbase Options:
Multiple wheelbase options available, typically ranging from 138 inches to 158 inches, depending on chassis configuration.
Interior
Cabin Style:
Standard Cab configuration designed for vocational use, providing space for driver and passengers.
Cargo
Chassis Design:
Designed as a bare chassis or with basic body structures for customization; cargo volume is determined by the upfitter's body.
Weights
Gvwr:
Gross Vehicle Weight Rating (GVWR) varies by configuration, typically ranging from 10,000 lbs to 14,050 lbs.
🛡️ Safety Features
Ratings
NHTSA Ratings:
Specific NHTSA ratings for 2007 models vary by configuration; generally designed for commercial duty with robust safety features but not typically crash-tested with the same focus as passenger vehicles.
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on all wheels.
Traction Control:
Traction Control System (TCS) available on some configurations.
Passive Features
Airbags:
Driver and front passenger airbags.
Seatbelts:
Three-point safety belts for all seating positions.
💡 Technology Features
Infotainment
Features:
Base models typically feature a simple AM/FM radio with CD player. Higher trims or optional packages may include more advanced audio systems.
Driver Assistance
Features:
Limited driver assistance technologies common in modern vehicles. Focus is on fundamental operational systems.
Connectivity
Features:
Basic connectivity through auxiliary input jacks may be present on some units. No Bluetooth or advanced smartphone integration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Gasoline: 5,000 miles or 6 months. Diesel: 5,000 miles or 6 months (severe service). Consult manual for specific conditions.
Air Filter Replacement:
Inspect every 15,000 miles, replace as needed. Diesel: 30,000 miles.
Fuel Filter Replacement:
Gasoline: 30,000 miles. Diesel: 15,000 miles.
Coolant Flush:
Initial flush at 50,000 miles or 5 years, then every 30,000 miles or 3 years thereafter.
Fluid Specifications
Engine Oil Gasoline:
API Certified SAE 5W-20 (preferred) or 5W-30 for 4.6L and 5.4L engines.
Engine Oil Diesel:
API CI-4 PLUS or CH-4 SAE 15W-40, meeting Ford Specification WSS-M2C171-C for 6.0L Power Stroke.
Transmission Fluid:
Mercon V for 4R75W; Mercon SP for 5R110W. Consult manual for specific fluid type and capacity.
Coolant:
Ford Premium Engine Coolant (Green) or equivalent meeting Ford specification WSS-M97B44-D.
Known Issues
6.0L Power Stroke:
Potential issues include EGR cooler failures, oil cooler failures, injector o-ring leaks, and head gasket failures. These are well-documented and covered extensively in professional service manuals.
General Wear Items:
As a commercial vehicle, expect wear on brakes, suspension components, and tires due to heavy usage and payload.
📚 Vehicle History
Brand Heritage
Ford Commercial:
Ford has a long-standing history of producing reliable commercial vehicles, dating back to the early days of the automotive industry.
Model Evolution
E Series Lineage:
The E-Series van and chassis cab platform has been in continuous production since the 1960s, evolving significantly in terms of powertrain, chassis, and comfort features.
Production
Manufacturing Location:
Typically assembled in Avon Lake, Ohio, USA.
🏆 Awards & Recognition
Recognitions
Commercial Duty:
Consistently recognized as a reliable workhorse in the commercial vehicle segment for its durability and capability.