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2007 Ford Mondeo Service Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Mondeo Year: 2007 Codes Platform: EUCD 👋 Introduction Market Position Segment: Mid-size family car / Executive car Competitive Analysis Key Competitors: Volkswagen Passat, Opel/Vauxhall Insignia, Peugeot 407, Renault Laguna, Toyota Avensis, Mazda6 Key Features Design Philosophy: Kinetic Design (exterior styling) emphasizing dynamism and robustness Interior Appointments: Focus on comfort, ergonomics, and quality materials for its class Driving Dynamics: Balanced ride and handling characteristics, often praised for chassis tuning 📋 Manual Details Coverage Areas All Models Trims: Yes All Repairs A Z: Yes Page Count Estimated Pages: 2000+ Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, diagnosis, component testing Engine Management: Fuel injection, ignition system, emission control, ECU diagnostics Transmission Manual: Overhaul, clutch, gearshift mechanisms, fluid service Transmission Automatic: Hydraulics, valve body, torque converter, electronic control, fluid service Drivetrain Axles: Front and rear drive shafts, CV joints, differentials Suspension: Front and rear suspension components, shock absorbers, springs, alignment Steering: Power steering system, steering rack, column, components Brakes: ABS, EBD, brake hydraulics, discs, pads, calipers, parking brake Electrical System: Battery, charging system, starting system, lighting, accessories Body And Chassis: Body construction, panels, doors, trim, anti-corrosion Climate Control: HVAC system, refrigerant, components, diagnosis Interior Trim: Seats, dashboard, door panels, headliner, carpets Infotainment Audio: Radio, speakers, navigation (if equipped), wiring Safety Systems: Airbags, seatbelts, SRS system components and diagnosis Procedures Included Scheduled Maintenance: Detailed oil change intervals, filter replacements, fluid checks Troubleshooting Guides: Diagnostic flowcharts for common and uncommon faults Repair Procedures: Step-by-step instructions for all mechanical and electrical components Diagnostics: On-Board Diagnostics (OBD-II) codes, sensor data interpretation Component Replacement: Detailed guides for replacing all major and minor parts Specifications Data: Torque values, clearances, pressures, and other critical data Wiring Diagrams: Comprehensive electrical schematics for all systems Diagnostic Tool Usage: Information on using Ford-specific diagnostic tools (e.g., WDS, IDS - if applicable to year) Technical Depth Depth: Comprehensive from basic maintenance to full engine and transmission rebuilds Diagnostic Capabilities: Advanced electronic diagnostics and component-level troubleshooting Repair Accuracy: Factory-level accuracy for all repair procedures 📊 Manual Specifications File Format PDF Searchability: Searchable text content PDF Quality: High-resolution, clear diagrams and text Printability: Printable pages for workshop use Binding Type Format Clarification: Digital PDF - no physical binding Paper Type Format Clarification: Digital PDF - no physical paper ⚙️ Engine Specifications Primary Engine Engine Options: 2.0L Duratorq TDCi (Diesel), 1.8L Duratec HE (Petrol), 2.5L Duratec ST (Petrol - Turbocharged) Performance 2.0L Tdci (Typical): 130 PS (96 kW; 128 hp) / 145 PS (107 kW; 143 hp) 1.8L Duratec He (Typical): 125 PS (92 kW; 123 hp) 2.5L Duratec St (220 Ps Version): 220 PS (162 kW; 217 hp) Fuel System Diesel Injection: Common Rail Direct Injection (CRDi) Petrol Injection: Electronic Fuel Injection (EFI) / Port Fuel Injection (PFI) Engine Codes Examples 2.0 Tdci (145 Ps): GDA, GDB, GDC 1.8 Duratec He: Q7DA, Q7DB 2.5 Duratec St: HUBA 🔧 Transmission Standard Transmission Type Manual: 5-speed or 6-speed manual Optional Transmission Type Automatic: 6-speed automatic (e.g., 6F50/6F55 derived) Features Clutch Type: Hydraulically actuated, dry single-plate Fluid Specifications Manual Transmission Fluid: API GL-4 SAE 75W-90 (Ford WSS-M2C200-D2 or equivalent) Automatic Transmission Fluid: Mercon LV (Ford WSS-M2C938-A or equivalent) 📐 Dimensions Exterior Length: Approx. 4856 mm (Hatchback/Saloon), 4870 mm (Estate) Width: Approx. 1811 mm (excluding mirrors) Height: Approx. 1497 mm (Hatchback/Saloon), 1500 mm (Estate) Weights Curb Weight: Varies by engine and trim, typically 1400-1600 kg Gross Vehicle Weight Rating: Consult vehicle specific plate, typically 2100-2300 kg Cargo Luggage Capacity Hatchback: Approx. 528 liters (seats up), 1370 liters (seats down) Luggage Capacity Estate: Approx. 550 liters (seats up), 1600 liters (seats down) Wheels Wheel Bolt Pattern: 5x108 Center Bore: 63.4 mm 🛡️ Safety Features Ratings Euro Ncap Adult Occupant: 5 Stars (for 2007 model) Euro Ncap Child Occupant: 4 Stars (for 2007 model) Euro Ncap Pedestrian: 2 Stars (for 2007 model) Active Features ABS: Standard (Anti-lock Braking System) Esp: Optional/Standard on higher trims (Electronic Stability Program) Ebd: Standard (Electronic Brakeforce Distribution) Traction Control: Standard/Optional (Traction Control System - TCS) Passive Features Airbags: Front, side, and curtain airbags Seatbelts: Pretensioners, load limiters Child Seat Anchors: ISOFIX 💡 Technology Features Infotainment Audio System Options: Ford 6000CD, Sony CDX, Ford SD Navigation System Connectivity: Bluetooth hands-free calling (optional), USB/Aux input Driver Assistance Cruise Control: Optional Parking Sensors: Optional front and rear Keyless Entry Start: Optional KeyFree System Climate Control Tech Automatic Climate Control: Optional dual-zone climate control 🔧 Maintenance Service Intervals Oil Change Petrol: 12,500 miles or 1 year, whichever comes first (typical for Duratec HE) Oil Change Diesel: 12,500 miles or 1 year, whichever comes first (typical for Duratorq TDCi) Timing Belt Diesel: Check manual for specific replacement interval (e.g., 100,000 miles or 8 years for TDCi) Timing Belt...
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2007 Ford Mondeo Service Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Mondeo
Year:
2007
Codes
Platform:
EUCD
👋 Introduction
Market Position
Segment:
Mid-size family car / Executive car
Competitive Analysis
Key Competitors:
Volkswagen Passat, Opel/Vauxhall Insignia, Peugeot 407, Renault Laguna, Toyota Avensis, Mazda6
Key Features
Design Philosophy:
Kinetic Design (exterior styling) emphasizing dynamism and robustness
Interior Appointments:
Focus on comfort, ergonomics, and quality materials for its class
Driving Dynamics:
Balanced ride and handling characteristics, often praised for chassis tuning
📋 Manual Details
Coverage Areas
All Models Trims:
Yes
All Repairs A Z:
Yes
Page Count
Estimated Pages:
2000+
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, diagnosis, component testing
Engine Management:
Fuel injection, ignition system, emission control, ECU diagnostics
Transmission Manual:
Overhaul, clutch, gearshift mechanisms, fluid service
Transmission Automatic:
Hydraulics, valve body, torque converter, electronic control, fluid service
Drivetrain Axles:
Front and rear drive shafts, CV joints, differentials
Suspension:
Front and rear suspension components, shock absorbers, springs, alignment
Steering:
Power steering system, steering rack, column, components
Brakes:
ABS, EBD, brake hydraulics, discs, pads, calipers, parking brake
Electrical System:
Battery, charging system, starting system, lighting, accessories
Body And Chassis:
Body construction, panels, doors, trim, anti-corrosion
Climate Control:
HVAC system, refrigerant, components, diagnosis
Interior Trim:
Seats, dashboard, door panels, headliner, carpets
Infotainment Audio:
Radio, speakers, navigation (if equipped), wiring
Safety Systems:
Airbags, seatbelts, SRS system components and diagnosis
Procedures Included
Scheduled Maintenance:
Detailed oil change intervals, filter replacements, fluid checks
Troubleshooting Guides:
Diagnostic flowcharts for common and uncommon faults
Repair Procedures:
Step-by-step instructions for all mechanical and electrical components
Diagnostics:
On-Board Diagnostics (OBD-II) codes, sensor data interpretation
Component Replacement:
Detailed guides for replacing all major and minor parts
Specifications Data:
Torque values, clearances, pressures, and other critical data
Wiring Diagrams:
Comprehensive electrical schematics for all systems
Diagnostic Tool Usage:
Information on using Ford-specific diagnostic tools (e.g., WDS, IDS - if applicable to year)
Technical Depth
Depth:
Comprehensive from basic maintenance to full engine and transmission rebuilds
Diagnostic Capabilities:
Advanced electronic diagnostics and component-level troubleshooting
Repair Accuracy:
Factory-level accuracy for all repair procedures
📊 Manual Specifications
File Format
PDF Searchability:
Searchable text content
PDF Quality:
High-resolution, clear diagrams and text
Printability:
Printable pages for workshop use
Binding Type
Format Clarification:
Digital PDF - no physical binding
Paper Type
Format Clarification:
Digital PDF - no physical paper
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.0L Duratorq TDCi (Diesel), 1.8L Duratec HE (Petrol), 2.5L Duratec ST (Petrol - Turbocharged)
Performance
2.0L Tdci (Typical):
130 PS (96 kW; 128 hp) / 145 PS (107 kW; 143 hp)
1.8L Duratec He (Typical):
125 PS (92 kW; 123 hp)
2.5L Duratec St (220 Ps Version):
220 PS (162 kW; 217 hp)
Fuel System
Diesel Injection:
Common Rail Direct Injection (CRDi)
Petrol Injection:
Electronic Fuel Injection (EFI) / Port Fuel Injection (PFI)
Engine Codes Examples
2.0 Tdci (145 Ps):
GDA, GDB, GDC
1.8 Duratec He:
Q7DA, Q7DB
2.5 Duratec St:
HUBA
🔧 Transmission
Standard
Transmission Type Manual:
5-speed or 6-speed manual
Optional
Transmission Type Automatic:
6-speed automatic (e.g., 6F50/6F55 derived)
Features
Clutch Type:
Hydraulically actuated, dry single-plate
Fluid Specifications
Manual Transmission Fluid:
API GL-4 SAE 75W-90 (Ford WSS-M2C200-D2 or equivalent)
Automatic Transmission Fluid:
Mercon LV (Ford WSS-M2C938-A or equivalent)
📐 Dimensions
Exterior
Length:
Approx. 4856 mm (Hatchback/Saloon), 4870 mm (Estate)
Width:
Approx. 1811 mm (excluding mirrors)
Height:
Approx. 1497 mm (Hatchback/Saloon), 1500 mm (Estate)
Weights
Curb Weight:
Varies by engine and trim, typically 1400-1600 kg
Gross Vehicle Weight Rating:
Consult vehicle specific plate, typically 2100-2300 kg
Cargo
Luggage Capacity Hatchback:
Approx. 528 liters (seats up), 1370 liters (seats down)
Luggage Capacity Estate:
Approx. 550 liters (seats up), 1600 liters (seats down)
Wheels
Wheel Bolt Pattern:
5x108
Center Bore:
63.4 mm
🛡️ Safety Features
Ratings
Euro Ncap Adult Occupant:
5 Stars (for 2007 model)
Euro Ncap Child Occupant:
4 Stars (for 2007 model)
Euro Ncap Pedestrian:
2 Stars (for 2007 model)
Active Features
ABS:
Standard (Anti-lock Braking System)
Esp:
Optional/Standard on higher trims (Electronic Stability Program)
Ebd:
Standard (Electronic Brakeforce Distribution)
Traction Control:
Standard/Optional (Traction Control System - TCS)
Passive Features
Airbags:
Front, side, and curtain airbags
Seatbelts:
Pretensioners, load limiters
Child Seat Anchors:
ISOFIX
💡 Technology Features
Infotainment
Audio System Options:
Ford 6000CD, Sony CDX, Ford SD Navigation System
Connectivity:
Bluetooth hands-free calling (optional), USB/Aux input
Driver Assistance
Cruise Control:
Optional
Parking Sensors:
Optional front and rear
Keyless Entry Start:
Optional KeyFree System
Climate Control Tech
Automatic Climate Control:
Optional dual-zone climate control
🔧 Maintenance
Service Intervals
Oil Change Petrol:
12,500 miles or 1 year, whichever comes first (typical for Duratec HE)
Oil Change Diesel:
12,500 miles or 1 year, whichever comes first (typical for Duratorq TDCi)
Timing Belt Diesel:
Check manual for specific replacement interval (e.g., 100,000 miles or 8 years for TDCi)
Timing Belt Petrol:
100,000 miles or 8 years (typical for Duratec HE 1.8L)
Fluid Specifications
Engine Oil Petrol:
Ford Formula F 5W-30 (Ford WSS-M2C913-C or similar specification)
Engine Oil Diesel:
Ford Formula F 5W-30 (Ford WSS-M2C913-C or similar specification)
Coolant:
Ford Super Plus Premium Antifreeze/Coolant (Ford WSS-M97B44-D or equivalent - typically orange)
Brake Fluid:
DOT 4 LV (Low Viscosity) or DOT 4 (Ford WSS-M6C65-A2 or equivalent)
Known Issues
Diesel Dpf:
Diesel Particulate Filter (DPF) clogging, particularly on short-trip urban driving
Electronic Handbrake:
Faults with the electronic parking brake mechanism and module
Power Steering:
Occasional leaks or pump failures in the hydraulic power steering system
Suspension Components:
Wear on front suspension bushes and ball joints
E Grille:
Issues with the active grille shutter on some models (if fitted)
📚 Vehicle History
Brand Heritage
Ford Europe:
Part of Ford of Europe's strategy to create a global car lineup with local adaptation
Model Evolution
Generation:
Third generation Ford Mondeo (Mk IV)
Platform Sharing:
Based on the EUCD platform, shared with Volvo S80, S60, V70, Land Rover Freelander 2
Production
Production Start Year:
2007
Manufacturing Locations:
Genk, Belgium
🏆 Awards & Recognition
Recognitions
Tow Car Awards:
Frequently received awards from caravan and towing publications for its stability and handling
Ratings
Customer Satisfaction:
Generally well-regarded for comfort and driving characteristics, though reliability can be mixed depending on engine choice
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