🏷️ Basic Information Identification Make: Husqvarna Model: All 2007 4-Stroke Range Model Variant: TE250, TE450, TE510, TC250, TC450, TC510, SM400, SM450 R, SM510 R, SMR450 R Year: 2007 Codes Platform Code: N/A (Model-specific) 👋 Introduction Market Position Market Segment: High-performance off-road (Enduro, Motocross) and Supermoto motorcycles. Competitive Analysis Competitors: KTM, Yamaha, Honda, Suzuki, Kawasaki (in the respective displacement classes). Key Features Oem Authenticity: Original Equipment Manufacturer (OEM) documentation, providing the most accurate and detailed information directly from the manufacturer. Diagnostic Tools: Includes procedures for utilizing factory diagnostic tools and interpreting diagnostic codes (where applicable). Visual Aids: Richly illustrated with detailed diagrams, exploded views, and photographs to clarify complex procedures. 📋 Manual Details Coverage Areas Models Covered: 2007 Husqvarna TE250, TE450, TE510, TC250, TC450, TC510, SM400, SM450 R, SM510 R, SMR450 R Page Count Page Count: 708 Manual Type Manual Type: Factory Service Shop Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, disassembly, assembly, inspection, and repair of all 4-stroke engine components including cylinder, piston, crankshaft, connecting rod, valves, camshaft, timing system, oil pump, and cooling system. Fuel System: Carburetor (Mikuni, Keihin) tuning, cleaning, and overhaul. Fuel injection system diagnostics and repair (where applicable for specific models). Fuel tank, fuel pump, and fuel lines. Ignition System: CDI unit, spark plug selection and gap, ignition coil testing, stator and rotor inspection, wiring diagrams. Lubrication System: Oil pump operation, oil filter replacement, oil capacities and specifications, oil cooler maintenance. Cooling System: Radiator service, coolant specifications and flush procedures, water pump inspection and repair, thermostat operation, fan operation (if equipped). Transmission And Drivetrain: Gearbox disassembly and reassembly, clutch operation and adjustment, chain and sprocket maintenance, wheel hub and bearing service. Suspension Front: Fork disassembly, inspection, seal replacement, oil level and type, spring preload adjustment, damping adjustments (compression/rebound). Suspension Rear: Shock absorber service and adjustment, linkage lubrication and inspection, swingarm bearing service. Brakes Front: Brake caliper service and overhaul, pad replacement, rotor inspection and replacement, brake fluid specifications and bleeding procedures, master cylinder service. Brakes Rear: Brake caliper service and overhaul, pad replacement, rotor inspection and replacement, brake fluid specifications and bleeding procedures, master cylinder service. Electrical System: Wiring diagrams for all circuits, battery testing and maintenance, lighting system (headlight, taillight, turn signals), starter motor and system, charging system (alternator/stator, rectifier/regulator). Chassis And Frame: Frame inspection and repair, steering head bearing service, footpeg and lever mounting, bodywork removal and installation. Wheels And Tires: Tire selection and pressure, wheel bearing service, spoke tensioning and truing, rim specifications. Procedures Included Scheduled Maintenance: Detailed maintenance schedules for regular service intervals, including oil changes, filter replacements, valve clearance checks, chain adjustments, and brake inspections. Troubleshooting: Extensive diagnostic charts and procedures for identifying and resolving common and uncommon issues across all vehicle systems, including starting problems, engine performance issues, electrical faults, and braking system malfunctions. Repair Procedures: Step-by-step instructions for disassembling, inspecting, repairing, and reassembling all major and minor components of the motorcycle, including engine rebuilds, transmission overhauls, suspension servicing, and electrical component replacement. Disassembly And Assembly: Comprehensive guides for taking apart and putting back together every system on the motorcycle, with detailed diagrams and torque specifications. Inspection And Measurement: Specific guidelines for checking component wear, clearances, and specifications using appropriate tools, ensuring parts are within tolerance before reassembly. Technical Depth Depth Level: Comprehensive factory-level detail, suitable for professional mechanics and advanced DIY enthusiasts. Covers everything from basic adjustments to complete engine and gearbox rebuilds. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality Expectation: High-resolution scans suitable for clear printing of text, diagrams, and photographs. Binding Type Binding Type Digital: N/A (Digital Format) Paper Type Paper Type Digital: N/A (Digital Format) Searchability Searchable Text: Yes, the PDF is fully indexed and searchable for quick information retrieval. ⚙️ Engine Specifications Primary Engine Engine Type: 4-Stroke, Single Cylinder (liquid-cooled) Performance Te450 Hp Estimate: Approx. 50-55 HP (typical for the class, actual may vary) Te510 Hp Estimate: Approx. 55-60 HP (typical for the class, actual may vary) Tc450 Hp Estimate: Approx. 50-55 HP (typical for the class, actual may vary) Tc510 Hp Estimate: Approx. 55-60 HP (typical for the class, actual may vary) Sm450R Hp Estimate: Approx. 50-55 HP (typical for the class, actual may vary) Sm510R Hp Estimate: Approx. 55-60 HP (typical for the class, actual may vary) Fuel System Carburetor Type: Mikuni TM40/VM40 or Keihin FCR (model dependent) Fuel Type: Unleaded gasoline Ignition Timing: ECU controlled, refer to specific model charts for details. 🔧 Transmission Standard Transmission Type: 6-Speed Manual Features Clutch Type: Wet Multi-plate Gear Ratios: Specific ratios provided for each model and gear in the manual. Transmission Fluid: Engine oil serves as transmission lubricant; specific API rating and viscosity provided in manual. 📐 Dimensions Exterior Wheelbase: Varies by model (e.g., TE450/TE510 typically around 1470-1490 mm)....
Complete overhaul, disassembly, assembly, inspection, and repair of all 4-stroke engine components including cylinder, piston, crankshaft, connecting rod, valves, camshaft, timing system, oil pump, and cooling system.
Fuel System:
Carburetor (Mikuni, Keihin) tuning, cleaning, and overhaul. Fuel injection system diagnostics and repair (where applicable for specific models). Fuel tank, fuel pump, and fuel lines.
Ignition System:
CDI unit, spark plug selection and gap, ignition coil testing, stator and rotor inspection, wiring diagrams.
Radiator service, coolant specifications and flush procedures, water pump inspection and repair, thermostat operation, fan operation (if equipped).
Transmission And Drivetrain:
Gearbox disassembly and reassembly, clutch operation and adjustment, chain and sprocket maintenance, wheel hub and bearing service.
Suspension Front:
Fork disassembly, inspection, seal replacement, oil level and type, spring preload adjustment, damping adjustments (compression/rebound).
Suspension Rear:
Shock absorber service and adjustment, linkage lubrication and inspection, swingarm bearing service.
Brakes Front:
Brake caliper service and overhaul, pad replacement, rotor inspection and replacement, brake fluid specifications and bleeding procedures, master cylinder service.
Brakes Rear:
Brake caliper service and overhaul, pad replacement, rotor inspection and replacement, brake fluid specifications and bleeding procedures, master cylinder service.
Electrical System:
Wiring diagrams for all circuits, battery testing and maintenance, lighting system (headlight, taillight, turn signals), starter motor and system, charging system (alternator/stator, rectifier/regulator).
Chassis And Frame:
Frame inspection and repair, steering head bearing service, footpeg and lever mounting, bodywork removal and installation.
Wheels And Tires:
Tire selection and pressure, wheel bearing service, spoke tensioning and truing, rim specifications.
Procedures Included
Scheduled Maintenance:
Detailed maintenance schedules for regular service intervals, including oil changes, filter replacements, valve clearance checks, chain adjustments, and brake inspections.
Troubleshooting:
Extensive diagnostic charts and procedures for identifying and resolving common and uncommon issues across all vehicle systems, including starting problems, engine performance issues, electrical faults, and braking system malfunctions.
Repair Procedures:
Step-by-step instructions for disassembling, inspecting, repairing, and reassembling all major and minor components of the motorcycle, including engine rebuilds, transmission overhauls, suspension servicing, and electrical component replacement.
Disassembly And Assembly:
Comprehensive guides for taking apart and putting back together every system on the motorcycle, with detailed diagrams and torque specifications.
Inspection And Measurement:
Specific guidelines for checking component wear, clearances, and specifications using appropriate tools, ensuring parts are within tolerance before reassembly.
Technical Depth
Depth Level:
Comprehensive factory-level detail, suitable for professional mechanics and advanced DIY enthusiasts. Covers everything from basic adjustments to complete engine and gearbox rebuilds.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality Expectation:
High-resolution scans suitable for clear printing of text, diagrams, and photographs.
Binding Type
Binding Type Digital:
N/A (Digital Format)
Paper Type
Paper Type Digital:
N/A (Digital Format)
Searchability
Searchable Text:
Yes, the PDF is fully indexed and searchable for quick information retrieval.
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-Stroke, Single Cylinder (liquid-cooled)
Performance
Te450 Hp Estimate:
Approx. 50-55 HP (typical for the class, actual may vary)
Te510 Hp Estimate:
Approx. 55-60 HP (typical for the class, actual may vary)
Tc450 Hp Estimate:
Approx. 50-55 HP (typical for the class, actual may vary)
Tc510 Hp Estimate:
Approx. 55-60 HP (typical for the class, actual may vary)
Sm450R Hp Estimate:
Approx. 50-55 HP (typical for the class, actual may vary)
Sm510R Hp Estimate:
Approx. 55-60 HP (typical for the class, actual may vary)
Fuel System
Carburetor Type:
Mikuni TM40/VM40 or Keihin FCR (model dependent)
Fuel Type:
Unleaded gasoline
Ignition Timing:
ECU controlled, refer to specific model charts for details.
🔧 Transmission
Standard
Transmission Type:
6-Speed Manual
Features
Clutch Type:
Wet Multi-plate
Gear Ratios:
Specific ratios provided for each model and gear in the manual.
Transmission Fluid:
Engine oil serves as transmission lubricant; specific API rating and viscosity provided in manual.
📐 Dimensions
Exterior
Wheelbase:
Varies by model (e.g., TE450/TE510 typically around 1470-1490 mm).
Weights
Dry Weight:
Varies by model (e.g., TE450/TE510 typically around 110-120 kg).
🛡️ Safety Features
Ratings
Safety Standards:
Adherence to relevant international motorcycle safety standards.
Active Features
Braking System:
Hydraulic disc brakes front and rear for effective stopping power.
Passive Features
Frame Construction:
Robust steel or aluminum frame designed for rigidity and impact resistance.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Minimal rider-focused electronics on these performance-oriented models).
Driver Assistance
Electronic Aids:
N/A (No electronic rider aids like ABS or traction control typically found on these models).
Connectivity
Diagnostic Ports:
May feature basic diagnostic connectors for electronic troubleshooting.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10-15 operating hours or annually, refer to manual for precise recommendations.
Valve Clearance Check:
Every 20-30 operating hours or annually; critical for optimal performance and engine longevity.
Air Filter Cleaning:
Frequent cleaning recommended, especially in dusty conditions (daily or every few rides).
Chain Lubrication Adjustment:
Regularly, every 500 km or as needed, depending on riding conditions.
Fluid Specifications
Engine Oil Type:
Synthetic or semi-synthetic motorcycle oil, typically SAE 10W-40 or 15W-50, meeting API SG or higher specifications. Exact grade and capacity specified in manual.
Coolant Type:
Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio). Specific type and capacity in manual.
Brake Fluid Type:
DOT 4 recommended for optimal performance and safety. Always use fresh fluid.
Known Issues
Common Wear Items:
Clutch plates, brake pads, fork seals, wheel bearings, and chain/sprockets are common wear items requiring regular inspection and replacement.
Carburetor Tuning:
Carburetors may require periodic re-jetting or cleaning due to fuel variations or wear, especially after extended periods of storage.
Electrical Connections:
Corrosion or loosening of electrical connectors can lead to intermittent faults, requiring periodic inspection and cleaning.
📚 Vehicle History
Brand Heritage
Brand Origin:
Husqvarna Motorcycles, founded in Sweden in 1903, is one of the oldest motorcycle manufacturers in the world, with a strong legacy in off-road racing.
Model Evolution
Offroad Dna:
The 2007 models represent a significant evolution in Husqvarna's range of off-road and supermoto machines, building upon years of development in competition.
Production
Manufacturing Location:
Typically Italy for this era of Husqvarna motorcycles.
🏆 Awards & Recognition
Recognitions
Offroad Performance:
Husqvarna motorcycles of this era were generally well-regarded for their performance and off-road capabilities, often achieving success in national and international competitions.