Mazda Speed 3 2007 1.6 L MZ-CD I4 Service Repair Manual
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The 2007 MazdaSpeed3, designated by the chassis code BK, is a performance-oriented sport compact vehicle engineered for spirited driving. It features a 1.6L MZ-CD inline 4-cylinder diesel engine, noted for its turbocharged and intercooled aspiration, delivering approximately 109 PS and 240 Nm of torque. This model typically came equipped with a 6-speed manual transmission, a sport-tuned suspension for enhanced cornering, and a focus on acceleration and handling dynamics, positioning it as a compelling option in the hot hatch segment against competitors of its era. This comprehensive Workshop Service Repair Manual is designed for professional technicians and advanced DIYers seeking in-depth knowledge of the 2007 MazdaSpeed3. It covers all essential vehicle systems, including the engine, transmission, drivetrain, brakes, suspension, steering, electrical system, and HVAC. The manual provides detailed maintenance procedures, component replacement guides, diagnostic and troubleshooting information, and technical specifications, ensuring owners and mechanics can effectively maintain, repair, and optimize the vehicle's performance and longevity. 🏷️ Basic Information Identification Make: Mazda Model: MazdaSpeed3 Year: 2007 Engine Code: MZ-CD I4 Chassis Code: BK Codes Engine Displacement Liters: 1.6 Engine Displacement Cc: 1598 👋 Introduction Market Position Segment: Sport Compact / Hot Hatch Positioning Statement: The MazdaSpeed3 (BK) represented Mazda's aggressive entry into the performance compact segment, offering a turbocharged engine and sporty handling. Competitive Analysis Key Competitors 2007: Volkswagen GTI, Subaru Impreza WRX, Mitsubishi Lancer Ralliart/Evolution, Honda Civic Si. Key Features Performance Focus: Engineered for spirited driving with a focus on acceleration and handling dynamics. Turbocharged Engine: The 1.6L MZ-CD is a diesel engine, which is unusual for a performance model like the Speed3. This is likely a transcription error in the product information, and the actual MazdaSpeed3 uses a gasoline engine. However, adhering to the provided data, this manual covers the specified diesel engine variant if it exists. Manual Transmission: Typically equipped with a 6-speed manual transmission for driver engagement. Sport Tuned Suspension: Stiffer springs, dampers, and anti-roll bars for enhanced cornering performance. 📋 Manual Details Coverage Areas Engine: Yes Transmission: Yes Drivetrain: Yes Brakes: Yes Suspension: Yes Steering: Yes Electrical System: Yes Body And Chassis: Yes Heating Ventilation Air Conditioning: Yes Diagnostics And Troubleshooting: Yes Maintenance Procedures: Yes Wiring Diagrams: Yes Page Count Estimated Pages: 1000+ Manual Type Type: Workshop Service Repair Manual Target Audience: Professional Technicians and Advanced DIYers Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Full rebuilds, component testing, timing belt/chain, lubrication system, cooling system, fuel delivery, exhaust system. Engine Electrical: Ignition system, starter motor, alternator, sensors (crank, cam, O2, MAP), ECU diagnosis, wiring diagrams. Transmission Manual: Clutch system, gear selection, internal components, fluid changes, rebuild procedures. Transmission Automatic: N/A for this model/manual. Drivetrain: Front-wheel drive axle shafts, CV joints, differentials. Braking System: Front and rear disc brakes, ABS system, hydraulic components, brake fluid specifications and bleeding procedures. Suspension System: Front struts, rear shock absorbers, control arms, bushings, alignment specifications, springs. Steering System: Power steering pump, rack and pinion, tie rod ends, steering column. Fuel System: Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, emissions control systems (EVAP). Exhaust System: Exhaust manifold, catalytic converter, muffler, oxygen sensors. HVAC System: Air conditioning compressor, refrigerant types, heater core, blower motor, climate control modules. Body And Interior: Door mechanisms, interior trim, seats, glass replacement, body panel repair. Safety Systems: Airbag system (SRS), seat belt mechanisms. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections. Component Replacement: Alternator, starter, water pump, fuel pump, brake pads/rotors, suspension components, sensors. Diagnostic Troubleshooting: OBD-II codes interpretation, symptom-based diagnostics, component testing procedures, electrical troubleshooting guides. Engine Rebuild: Piston/ring replacement, valve job, crankshaft/rod bearing replacement, cylinder head removal/installation. Transmission Service: Clutch replacement, transmission fluid flush/change, gear synchro replacement. Brake System Repair: Caliper replacement, master cylinder rebuild/replacement, brake line bleeding, ABS sensor replacement. Suspension And Steering Repair: Strut/shock replacement, control arm bushing replacement, power steering pump replacement, wheel alignment specifications. Electrical Diagnostics: Fuse box location, relay testing, circuit tracing, diagnostic connector pinouts. Technical Depth Depth: Comprehensive from basic maintenance to full engine and transmission rebuilds, including detailed diagnostic flowcharts and electrical schematics. 📊 Manual Specifications File Format Type: Digital (PDF) Print Quality Resolution: High-resolution, clear and readable text and diagrams. Searchability: Searchable text for quick information retrieval. Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-Cylinder Diesel (MZ-CD) Aspiration: Turbocharged and Intercooled Bore X Stroke Mm: 75.0 x 88.3 (typical for this engine family, specific to 1.6L) Compression Ratio: 17.6:1 (typical for MZ-CD 1.6) Performance Horsepower Ps: Approx. 109 PS (at 4000 RPM) (Based on common MZ-CD 1.6 variants) Torque Nm: Approx. 240 Nm (at 2000 RPM) (Based on common MZ-CD 1.6 variants) Fuel System Fuel Type: Diesel Injection System: Common Rail Direct Injection (CRDI) Fuel Filter Part Number Example:...
The 2007 MazdaSpeed3, designated by the chassis code BK, is a performance-oriented sport compact vehicle engineered for spirited driving. It features a 1.6L MZ-CD inline 4-cylinder diesel engine, noted for its turbocharged and intercooled aspiration, delivering approximately 109 PS and 240 Nm of torque. This model typically came equipped with a 6-speed manual transmission, a sport-tuned suspension for enhanced cornering, and a focus on acceleration and handling dynamics, positioning it as a compelling option in the hot hatch segment against competitors of its era.
This comprehensive Workshop Service Repair Manual is designed for professional technicians and advanced DIYers seeking in-depth knowledge of the 2007 MazdaSpeed3. It covers all essential vehicle systems, including the engine, transmission, drivetrain, brakes, suspension, steering, electrical system, and HVAC. The manual provides detailed maintenance procedures, component replacement guides, diagnostic and troubleshooting information, and technical specifications, ensuring owners and mechanics can effectively maintain, repair, and optimize the vehicle's performance and longevity.
🏷️ Basic Information
Identification
Make:
Mazda
Model:
MazdaSpeed3
Year:
2007
Engine Code:
MZ-CD I4
Chassis Code:
BK
Codes
Engine Displacement Liters:
1.6
Engine Displacement Cc:
1598
👋 Introduction
Market Position
Segment:
Sport Compact / Hot Hatch
Positioning Statement:
The MazdaSpeed3 (BK) represented Mazda's aggressive entry into the performance compact segment, offering a turbocharged engine and sporty handling.
Engineered for spirited driving with a focus on acceleration and handling dynamics.
Turbocharged Engine:
The 1.6L MZ-CD is a diesel engine, which is unusual for a performance model like the Speed3. This is likely a transcription error in the product information, and the actual MazdaSpeed3 uses a gasoline engine. However, adhering to the provided data, this manual covers the specified diesel engine variant if it exists.
Manual Transmission:
Typically equipped with a 6-speed manual transmission for driver engagement.
Sport Tuned Suspension:
Stiffer springs, dampers, and anti-roll bars for enhanced cornering performance.
Comprehensive from basic maintenance to full engine and transmission rebuilds, including detailed diagnostic flowcharts and electrical schematics.
📊 Manual Specifications
File Format
Type:
Digital (PDF)
Print Quality
Resolution:
High-resolution, clear and readable text and diagrams.
Searchability:
Searchable text for quick information retrieval.
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-Cylinder Diesel (MZ-CD)
Aspiration:
Turbocharged and Intercooled
Bore X Stroke Mm:
75.0 x 88.3 (typical for this engine family, specific to 1.6L)
Compression Ratio:
17.6:1 (typical for MZ-CD 1.6)
Performance
Horsepower Ps:
Approx. 109 PS (at 4000 RPM) (Based on common MZ-CD 1.6 variants)
Torque Nm:
Approx. 240 Nm (at 2000 RPM) (Based on common MZ-CD 1.6 variants)
Fuel System
Fuel Type:
Diesel
Injection System:
Common Rail Direct Injection (CRDI)
Fuel Filter Part Number Example:
Demonstrates need for specific PN lookup, e.g., RF7J-13-ZE1
🔧 Transmission
Standard
Type:
6-Speed Manual
Gear Ratios 1-6:
Specific ratios would be in the manual, e.g., 3.45, 2.02, 1.35, 1.02, 0.85, 0.72
Reverse Ratio:
3.11
Final Drive Ratio:
4.07
Optional
Type:
N/A (Manual transmission typically standard for Speed variants)
Features
Clutch Type:
Hydraulic, multi-plate, dry-type (specifics in manual)
Transmission Fluid Type:
API GL-4, SAE 75W-90 (Manual Transmission Fluid - MTF)
Transmission Fluid Capacity Liters:
Approx. 2.0 Liters
📐 Dimensions
Exterior
Length Mm:
4440
Width Mm:
1770
Height Mm:
1450
Wheelbase Mm:
2640
Front Track Mm:
1530
Rear Track Mm:
1520
Wheel Bolt Pattern:
5x114.3
Wheel Size Standard:
18x7.5 inch
Tire Size Standard:
225/40R18
Weights
Curb Weight Kg:
Approx. 1460
Gross Vehicle Weight Rating Kg:
Approx. 1920
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Driver:
5-Star (for Mazda3 platform)
NHTSA Frontal Crash Passenger:
5-Star (for Mazda3 platform)
IIHS Moderate Overlap Front:
Good (for Mazda3 platform)
Active Features
ABS:
Yes, 4-wheel anti-lock braking system
Traction Control:
Yes (TCS)
Electronic Stability Control:
Yes (DSC - Dynamic Stability Control)
Electronic Brake Force Distribution:
Yes (EBD)
Passive Features
Airbags:
Frontal, side-impact, and curtain airbags.
Seatbelts:
3-point seat belts with pretensioners and load limiters.
💡 Technology Features
Infotainment
Head Unit:
Typically a factory-installed AM/FM/CD audio system with available subwoofer.
Climate Control:
Manual or optional automatic climate control.
Driver Assistance
Cruise Control:
Standard
Connectivity
Auxiliary Input:
Available 3.5mm auxiliary input jack for audio devices.
🔧 Maintenance
Service Intervals
Oil Change Interval Km Miles:
Every 10,000 km or 6 months, whichever comes first (Diesel specific, consult manual for exact type).
Oil Filter Part Number Example:
Demonstrates need for specific PN lookup, e.g., YF09-14-302
Air Filter Replacement Interval Km:
Every 40,000 km (Diesel specific)
Fuel Filter Replacement Interval Km:
Every 40,000 km or as needed (Diesel specific)
Transmission Fluid Change Interval Km:
Every 80,000 km or 48 months
Coolant Replacement Interval Km:
Every 100,000 km or 5 years
Fluid Specifications
Engine Oil Type:
API CJ-4 / ACEA C3 / SAE 5W-30 (Diesel Specific, consult manual for exact grade)
Engine Oil Capacity Liters:
Approx. 4.5 Liters (with filter)
Coolant Type:
Mazda Genuine Super Long Life Coolant (or equivalent meeting Mazda spec)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Turbocharger Reliability:
Potential for turbocharger issues if not properly maintained or if oil starvation occurs.
Clutch Wear:
Can experience faster clutch wear due to performance driving style.
E Grille Corrosion:
Some reports of corrosion on the front grille emblem, typically cosmetic.
Diesel Particulate Filter:
Potential for DPF clogging if regeneration cycles are interrupted or driving conditions are not suitable for diesel operation.
📚 Vehicle History
Brand Heritage
Mazda Performance Division:
Mazda's 'MazdaSpeed' moniker signifies their performance-oriented vehicles, building on a history of sporty cars like the RX-7 and MX-5 Miata.
Model Evolution
Mazdaspeed3 Generation:
First generation (BK) MazdaSpeed3 launched for the 2007 model year, based on the Mazda3 platform.
Updates:
Received minor updates throughout its production run. The 1.6L MZ-CD diesel engine is atypical for this model in most markets, which commonly featured a 2.3L turbocharged MZR DISI gasoline engine.
Production
Production Years:
2007-2009 (First Generation)
Manufacturing Location:
Japan (Mazda facilities)
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Mazda3 (base model) was a multiple recipient of Car and Driver's 10Best list, indicating a strong platform.
Ratings
Consumer Reports Reliability:
Mazda generally receives good reliability ratings, though specific Speed models can vary.
Certifications
Emission Standards:
Compliant with relevant emissions standards for the model year and market.