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Mazda Speed 3 2007 2.3 L MZR I4 Service Repair Manual

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$133.00
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The 2007 MazdaSpeed 3, part of the first generation BK chassis, represents a compelling fusion of performance and practicality, engineered for enthusiasts. Building on Mazda's heritage of creating engaging driving experiences, this hot hatch features a potent 2.3-liter turbocharged MZR DISI engine delivering 263 horsepower and 280 lb-ft of torque, coupled with a precise 6-speed manual transmission and a standard limited-slip differential. Its sport-tuned suspension, powerful braking system, and aggressive styling distinguish it within the performance compact segment, offering a thrilling yet usable package for daily driving and spirited excursions. This comprehensive workshop service repair manual is designed to provide professional technicians and enthusiasts with the in-depth knowledge required for the maintenance, diagnosis, and repair of the 2007 MazdaSpeed 3. Covering all major systems from the engine mechanicals and management to the transmission, brakes, suspension, steering, and electrical systems, this manual details routine maintenance procedures, troubleshooting common issues, and complex repair operations. With approximately 2500+ pages of detailed information, including diagrams, specifications, and diagnostic flowcharts, it serves as an essential resource for ensuring the optimal performance and longevity of your vehicle. 🏷️ Basic Information Identification Make: Mazda Model: MazdaSpeed 3 Year: 2007 Chassis Code: BK Codes Engine Code: L3-VDT 👋 Introduction Market Position Positioning: The 2007 MazdaSpeed 3 (BK generation) was a highly regarded hot hatch, known for its potent turbocharged engine, sharp handling, and practical hatchback design, targeting enthusiasts seeking performance and everyday usability. Competitive Analysis Competitors: Competed with vehicles like the Volkswagen GTI, Subaru WRX, and Mitsubishi Lancer Ralliart, offering a strong value proposition in the performance compact segment. Key Features Performance Highlights: Turbocharged MZR DISI engine, close-ratio 6-speed manual transmission, sport-tuned suspension, powerful brakes, aggressive styling. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service Repair Manual Target Audience: Professional Technicians and Enthusiasts Page Count Estimated Pages: Approximately 2500+ Manual Type Type: Comprehensive Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, pistons, connecting rods, crankshaft, timing system, lubrication system, cooling system, fuel injection system (direct injection), turbocharger system. Engine Management: ECU, sensor diagnostics (MAP, MAF, O2, knock, crank/cam position), actuator control (injectors, ignition coils, turbo wastegate), emissions control, diagnostics, troubleshooting. Transmission: Manual transmission (MZR-CDT-based 6-speed), clutch system, gearbox overhaul, shift mechanism, differential, driveline components (CV joints, driveshafts). Brakes: Front and rear brake systems (including larger calipers and rotors for Speed 3), ABS, EBD, DSC (Dynamic Stability Control), brake fluid bleeding, component replacement, troubleshooting. Suspension: Front struts, rear multi-link suspension, control arms, sway bars, bushings, shock absorbers, springs, alignment specifications. Steering: Power steering system (hydraulic), steering rack, tie rods, steering column, alignment. Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting, ignition system, fuses, relays, wiring diagrams, instrument cluster, body control module (BCM). HVAC: Air conditioning system, heater core, blower motor, climate control unit, refrigerant R134a, component diagnostics. Body And Interior: Exterior body panels, doors, hood, trunk, bumpers, interior trim, seats, airbags, safety restraints. Chassis: Unibody construction, chassis components, structural integrity. Procedures Included Maintenance: Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes, belt inspections and replacement, air filter replacement. Troubleshooting: Diagnostic fault codes (DTCs), symptom-based diagnostics, electrical circuit testing, mechanical component testing, common problem resolutions. Repair: Component removal and installation, engine rebuild procedures, transmission overhaul, brake caliper replacement, suspension component replacement, body panel repair, electrical component repair. Diagnostics: OBD-II scanning, live data analysis, component actuation tests, wiring diagram interpretation. Specifications: Torque specifications for all fasteners, clearance measurements, fluid capacities, alignment angles, diagnostic parameter specifications. Technical Depth Depth: Comprehensive, covering everything from routine maintenance to complete engine and transmission rebuilds. Detailed diagnostic procedures for all major systems. 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text for quick access to information. Print Quality Quality: High-resolution scans of original factory documentation. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, turbocharged and intercooled, direct injection (DISI) Engine Code: L3-VDT Displacement: 2.3 Liters (2261 cc) Performance Horsepower: 263 hp @ 5500 RPM Torque: 280 lb-ft @ 3000 RPM Redline: 6500 RPM Fuel System Fuel Delivery: Direct Injection (DISI) with high-pressure fuel pump Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Engine Components Turbocharger Details: Garrett GT2554R or similar, with intercooler 🔧 Transmission Standard Type: 6-Speed Manual Transmission Optional Type: None Features Gear Ratios: Detailed ratios available in the manual (e.g., 1st: 3.73, 2nd: 2.15, 3rd: 1.46, 4th: 1.12, 5th: 0.92, 6th: 0.76, Reverse: 3.50) Differential: Limited-Slip Differential (LSD) standard Fluid Specs Transmission Fluid Type: GL-4 SAE 75W-90 (Mazda recommended or equivalent) 📐 Dimensions Exterior Length: 177.7 inches (4513 mm) Width: 70.1 inches (1780 mm) Height: 57.7 inches (1465 mm) Wheelbase: 104.7 inches (2659 mm) Track Width Front: 60.4 inches (1535 mm) Track Width Rear: 60.2...
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Mazda Speed 3 2007 2.3 L MZR I4 Service Repair ManualMazda Speed 3 2007 2.3 L MZR I4 Service Repair ManualMazda Speed 3 2007 2.3 L MZR I4 Service Repair ManualMazda Speed 3 2007 2.3 L MZR I4 Service Repair Manual
The 2007 MazdaSpeed 3, part of the first generation BK chassis, represents a compelling fusion of performance and practicality, engineered for enthusiasts. Building on Mazda's heritage of creating engaging driving experiences, this hot hatch features a potent 2.3-liter turbocharged MZR DISI engine delivering 263 horsepower and 280 lb-ft of torque, coupled with a precise 6-speed manual transmission and a standard limited-slip differential. Its sport-tuned suspension, powerful braking system, and aggressive styling distinguish it within the performance compact segment, offering a thrilling yet usable package for daily driving and spirited excursions. This comprehensive workshop service repair manual is designed to provide professional technicians and enthusiasts with the in-depth knowledge required for the maintenance, diagnosis, and repair of the 2007 MazdaSpeed 3. Covering all major systems from the engine mechanicals and management to the transmission, brakes, suspension, steering, and electrical systems, this manual details routine maintenance procedures, troubleshooting common issues, and complex repair operations. With approximately 2500+ pages of detailed information, including diagrams, specifications, and diagnostic flowcharts, it serves as an essential resource for ensuring the optimal performance and longevity of your vehicle.
🏷️ Basic Information
Identification
Make:
Mazda
Model:
MazdaSpeed 3
Year:
2007
Chassis Code:
BK
Codes
Engine Code:
L3-VDT
👋 Introduction
Market Position
Positioning:
The 2007 MazdaSpeed 3 (BK generation) was a highly regarded hot hatch, known for its potent turbocharged engine, sharp handling, and practical hatchback design, targeting enthusiasts seeking performance and everyday usability.
Competitive Analysis
Competitors:
Competed with vehicles like the Volkswagen GTI, Subaru WRX, and Mitsubishi Lancer Ralliart, offering a strong value proposition in the performance compact segment.
Key Features
Performance Highlights:
Turbocharged MZR DISI engine, close-ratio 6-speed manual transmission, sport-tuned suspension, powerful brakes, aggressive styling.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service Repair Manual
Target Audience:
Professional Technicians and Enthusiasts
Page Count
Estimated Pages:
Approximately 2500+
Manual Type
Type:
Comprehensive Service and Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, cylinder head, pistons, connecting rods, crankshaft, timing system, lubrication system, cooling system, fuel injection system (direct injection), turbocharger system.
Engine Management:
ECU, sensor diagnostics (MAP, MAF, O2, knock, crank/cam position), actuator control (injectors, ignition coils, turbo wastegate), emissions control, diagnostics, troubleshooting.
Transmission:
Manual transmission (MZR-CDT-based 6-speed), clutch system, gearbox overhaul, shift mechanism, differential, driveline components (CV joints, driveshafts).
Brakes:
Front and rear brake systems (including larger calipers and rotors for Speed 3), ABS, EBD, DSC (Dynamic Stability Control), brake fluid bleeding, component replacement, troubleshooting.
Suspension:
Front struts, rear multi-link suspension, control arms, sway bars, bushings, shock absorbers, springs, alignment specifications.
Steering:
Power steering system (hydraulic), steering rack, tie rods, steering column, alignment.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting, ignition system, fuses, relays, wiring diagrams, instrument cluster, body control module (BCM).
HVAC:
Air conditioning system, heater core, blower motor, climate control unit, refrigerant R134a, component diagnostics.
Body And Interior:
Exterior body panels, doors, hood, trunk, bumpers, interior trim, seats, airbags, safety restraints.
Chassis:
Unibody construction, chassis components, structural integrity.
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes, belt inspections and replacement, air filter replacement.
Troubleshooting:
Diagnostic fault codes (DTCs), symptom-based diagnostics, electrical circuit testing, mechanical component testing, common problem resolutions.
Repair:
Component removal and installation, engine rebuild procedures, transmission overhaul, brake caliper replacement, suspension component replacement, body panel repair, electrical component repair.
Diagnostics:
OBD-II scanning, live data analysis, component actuation tests, wiring diagram interpretation.
Specifications:
Torque specifications for all fasteners, clearance measurements, fluid capacities, alignment angles, diagnostic parameter specifications.
Technical Depth
Depth:
Comprehensive, covering everything from routine maintenance to complete engine and transmission rebuilds. Detailed diagnostic procedures for all major systems.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Searchable text for quick access to information.
Print Quality
Quality:
High-resolution scans of original factory documentation.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, turbocharged and intercooled, direct injection (DISI)
Engine Code:
L3-VDT
Displacement:
2.3 Liters (2261 cc)
Performance
Horsepower:
263 hp @ 5500 RPM
Torque:
280 lb-ft @ 3000 RPM
Redline:
6500 RPM
Fuel System
Fuel Delivery:
Direct Injection (DISI) with high-pressure fuel pump
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Engine Components
Turbocharger Details:
Garrett GT2554R or similar, with intercooler
🔧 Transmission
Standard
Type:
6-Speed Manual Transmission
Optional
Type:
None
Features
Gear Ratios:
Detailed ratios available in the manual (e.g., 1st: 3.73, 2nd: 2.15, 3rd: 1.46, 4th: 1.12, 5th: 0.92, 6th: 0.76, Reverse: 3.50)
Differential:
Limited-Slip Differential (LSD) standard
Fluid Specs
Transmission Fluid Type:
GL-4 SAE 75W-90 (Mazda recommended or equivalent)
📐 Dimensions
Exterior
Length:
177.7 inches (4513 mm)
Width:
70.1 inches (1780 mm)
Height:
57.7 inches (1465 mm)
Wheelbase:
104.7 inches (2659 mm)
Track Width Front:
60.4 inches (1535 mm)
Track Width Rear:
60.2 inches (1530 mm)
Weights
Curb Weight:
Approximately 3263 lbs (1480 kg)
Gross Vehicle Weight Rating:
4409 lbs (2000 kg)
Cargo
Cargo Volume Seats Up:
15.7 cubic feet (444 liters)
Cargo Volume Seats Down:
40.5 cubic feet (1147 liters)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star
NHTSA Side Impact:
5-Star
IIHS Front Offset:
Good
Active Features
Traction Control:
Standard
Stability Control:
Dynamic Stability Control (DSC) standard
ABS:
Anti-lock Braking System (ABS) standard
Ebd:
Electronic Brakeforce Distribution (EBD) standard
Passive Features
Airbags:
Driver and front passenger airbags, front side-impact airbags, side-curtain airbags.
Seatbelts:
3-point seatbelts with pretensioners and load limiters, active head restraints.
💡 Technology Features
Infotainment
Audio System:
Bose premium audio system (optional), AM/FM/CD/MP3 player, auxiliary input.
Navigation:
Optional factory navigation system.
Driver Assistance
Cruise Control:
Standard
Connectivity
Bluetooth:
Optional Bluetooth hands-free connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months, whichever comes first (severe duty). Consult manual for normal duty. Use synthetic oil.
Air Filter Replacement:
Every 15,000 miles or 12 months.
Spark Plug Replacement:
Every 30,000 - 60,000 miles (depending on spark plug type, e.g., iridium recommended).
Coolant Flush:
Every 60,000 miles or 4 years.
Brake Fluid Flush:
Every 30,000 miles or 2 years.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Full Synthetic (API SN or higher)
Engine Oil Capacity:
4.8 US quarts (4.5 liters) with filter change.
Coolant Type:
Mazda FL22 Long Life Antifreeze/Coolant (Blue)
Power Steering Fluid:
ATF DEXRON III or equivalent
Known Issues
Common Problems:
High-pressure fuel pump failures, carbon buildup on intake valves (due to direct injection), turbocharger issues (if not maintained properly), clutch wear, and sometimes engine mount failures.
📚 Vehicle History
Brand Heritage
Mazda Performance Focus:
Mazda has a long history of building sporty and engaging vehicles, with the 'MazdaSpeed' moniker representing their highest performance offerings.
Model Evolution
First Gen Speed3:
The 2007 model is the first generation of the MazdaSpeed 3, building upon the successful Mazda 3 platform. It introduced a more powerful engine, enhanced suspension, and sportier styling.
Production
Production Years:
2007-2009 (for the first generation BK chassis)
Manufacturing Location:
Hofu, Yamaguchi Prefecture, Japan
🏆 Awards & Recognition
Recognitions
Car And Driver Honor:
Named to Car and Driver's '10Best' list for 2007.
Ratings
Edmunds User Reviews:
Generally high user ratings for performance, handling, and practicality.
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