2007 Mercedes-Benz ML63 AMG Service & Repair Manual Software
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: ML63 AMG Year: 2007 Generation Chassis Code: W164 👋 Introduction Market Position Positioning: High-performance luxury SUV, a halo model within the ML-Class lineup, targeted at affluent buyers seeking both utility and exhilarating driving dynamics. Competitive Analysis Competitors: BMW X5 M, Porsche Cayenne Turbo, Audi RS Q7 (though less direct), Land Rover Range Rover Sport Supercharged. Key Features Performance Focus: Hand-built AMG 6.2-liter naturally aspirated V8 engine, performance-tuned suspension, AMG braking system, aggressive styling. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Maintenance, Diagnostics Page Count Estimated Pages: 1000+ Manual Type Type: Official Factory Service Manual (Digital Software) Language Language: English Format Format: Software (likely PDF/Proprietary Digital Format) 📖 Manual Coverage Systems Covered Powertrain: Engine (M156), Transmission (7G-TRONIC AMG SPEEDSHIFT PLUS), Drivetrain (4MATIC All-Wheel Drive) Chassis: Suspension (AIRMATIC), Steering, Brakes (AMG High-Performance Braking System), Wheels & Tires Electrical: Engine Control Unit (ECU), Body Control Module (BCM), Lighting, Audio System, Navigation, Climate Control, Safety Systems (SRS, ABS, ESP) Body And Interior: Exterior Panels, Interior Trim, Seats, Airbags, HVAC System Procedures Included Maintenance: Scheduled Maintenance (oil changes, filter replacements, fluid checks), Inspections Repair: Engine Overhaul, Transmission Repair, Brake System Overhaul, Suspension Component Replacement, Electrical Component Diagnosis and Replacement Diagnostics: Troubleshooting Guides, DTC (Diagnostic Trouble Code) Explanations, Component Testing Procedures, Wiring Diagrams Engine Specific Repairs: Detailed procedures for M156 engine common issues such as camshaft adjuster wear, oil leaks, and performance tuning adjustments. Drivetrain Maintenance: Includes service information for the 4MATIC all-wheel-drive system, including differentials and transfer case. Technical Depth Depth: Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, advanced electrical system diagnostics, and chassis component overhaul. Diagnostic Tools: Includes procedures and information relevant to using Mercedes-Benz diagnostic tools such as STAR DIAGNOSIS (SDS). Wiring Diagrams: Extensive electrical schematic diagrams for all vehicle systems. 📊 Manual Specifications File Format Searchability: Likely includes searchable text for quick information retrieval. Print Quality Quality: High-resolution digital reproduction of official factory documentation. Binding Type Type: N/A (Software) Paper Type Type: N/A (Software) Completeness Scope: Covers all systems and components of the 2007 Mercedes-Benz ML63 AMG, providing detailed repair procedures and technical data. ⚙️ Engine Specifications Primary Engine Engine Code: M156 Engine Type: Naturally Aspirated V8 Displacement: 6208 cc (6.2 Liters) Performance Horsepower: 507 hp @ 6800 rpm Torque: 479 lb-ft @ 5200 rpm Fuel System Type: Sequential Multi-Port Fuel Injection Fuel Type: Premium Unleaded (91 octane or higher recommended) Cooling System Coolant Type: Mercedes-Benz specified G48 or equivalent (blue/green). Lubrication System Oil Capacity: Approximately 8.5 liters (9 quarts) Oil Specification: MB 229.5 or MB 229.51 (e.g., Mobil 1 0W-40) Engine Management ECU Type: Bosch Motronic (specific model dependent, e.g., ME 9.7) 🔧 Transmission Standard Transmission Type: AMG SPEEDSHIFT PLUS 7G-TRONIC Automatic Transmission Optional Optional Transmissions: N/A for this AMG variant. Features Shift Modes: Comfort (C), Sport (S), Manual (M) with paddle shifters. Fluid Capacity Fluid Capacity: Approximately 9.0 liters (9.5 quarts) Fluid Specification Fluid Type: MB 236.14 (e.g., Pentosin ATF 134) 📐 Dimensions Exterior Length: 4807 mm (189.2 in) Width: 1928 mm (75.9 in) Height: 1755 mm (69.1 in) Weights Curb Weight: Approximately 2275 kg (5016 lbs) Gross Vehicle Weight Rating: 3050 kg (6724 lbs) Cargo Cargo Volume Seats Up: 630 L (22.3 cu ft) Cargo Volume Seats Down: 2050 L (72.4 cu ft) 🛡️ Safety Features Ratings NHTSA Front Crash: 5-Star (for similar W164 models) IIHS Front Offset: Good (for similar W164 models) Active Features Electronic Stability Program: Standard (ESP) Anti-Lock Braking System: Standard (ABS) with Brake Assist (BAS) All Wheel Drive: Standard (4MATIC) Passive Features Airbags: Front, Side, Curtain, and Driver's Knee Airbags Seatbelts: Pretensioners and Force Limiters 💡 Technology Features Infotainment System Name: COMAND (Cockpit Management and Navigation) Features: Navigation system, CD/DVD changer, AM/FM radio, auxiliary audio input, optional Harman Kardon surround sound system. Driver Assistance Cruise Control: Standard Cruise Control; optional DISTRONIC adaptive cruise control might be available. Parking Assist: Front and rear parking sensors (PARKTRONIC). Connectivity Bluetooth: Optional Bluetooth connectivity for hands-free calling. Climate Control System Type: Dual-zone automatic climate control (THERMATIC) or optional THERMOTRONIC with additional zones. 🔧 Maintenance Service Intervals Oil Change Interval: Variable (based on ASSYST PLUS system), typically 10,000-15,000 miles or annually. Transmission Fluid Interval: Recommended every 40,000 - 60,000 miles for optimal performance and longevity. Spark Plug Interval: Typically 60,000 - 100,000 miles, depending on plug type. Fluid Specifications Brake Fluid: DOT 4 Plus (MB 331.0) Power Steering Fluid: MB 343.0 (Hydraulic fluid) Known Issues Common Wear Items: Brake pads and rotors (due to performance driving), suspension bushings, front camshaft adjusters (M156 engine), spark plugs and ignition coils. Electronic Issues: Can include occasional issues with sensors, control modules, and COMAND infotainment system. 📚 Vehicle History Brand Heritage Amg Legacy: AMG, established in 1967, known for its high-performance engine tuning and vehicle development for Mercedes-Benz. Model Evolution W164 Generation:...
High-performance luxury SUV, a halo model within the ML-Class lineup, targeted at affluent buyers seeking both utility and exhilarating driving dynamics.
Competitive Analysis
Competitors:
BMW X5 M, Porsche Cayenne Turbo, Audi RS Q7 (though less direct), Land Rover Range Rover Sport Supercharged.
Detailed procedures for M156 engine common issues such as camshaft adjuster wear, oil leaks, and performance tuning adjustments.
Drivetrain Maintenance:
Includes service information for the 4MATIC all-wheel-drive system, including differentials and transfer case.
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, advanced electrical system diagnostics, and chassis component overhaul.
Diagnostic Tools:
Includes procedures and information relevant to using Mercedes-Benz diagnostic tools such as STAR DIAGNOSIS (SDS).
Wiring Diagrams:
Extensive electrical schematic diagrams for all vehicle systems.
📊 Manual Specifications
File Format
Searchability:
Likely includes searchable text for quick information retrieval.
Print Quality
Quality:
High-resolution digital reproduction of official factory documentation.
Binding Type
Type:
N/A (Software)
Paper Type
Type:
N/A (Software)
Completeness
Scope:
Covers all systems and components of the 2007 Mercedes-Benz ML63 AMG, providing detailed repair procedures and technical data.
⚙️ Engine Specifications
Primary Engine
Engine Code:
M156
Engine Type:
Naturally Aspirated V8
Displacement:
6208 cc (6.2 Liters)
Performance
Horsepower:
507 hp @ 6800 rpm
Torque:
479 lb-ft @ 5200 rpm
Fuel System
Type:
Sequential Multi-Port Fuel Injection
Fuel Type:
Premium Unleaded (91 octane or higher recommended)
Cooling System
Coolant Type:
Mercedes-Benz specified G48 or equivalent (blue/green).
Lubrication System
Oil Capacity:
Approximately 8.5 liters (9 quarts)
Oil Specification:
MB 229.5 or MB 229.51 (e.g., Mobil 1 0W-40)
Engine Management
ECU Type:
Bosch Motronic (specific model dependent, e.g., ME 9.7)
🔧 Transmission
Standard
Transmission Type:
AMG SPEEDSHIFT PLUS 7G-TRONIC Automatic Transmission
Optional
Optional Transmissions:
N/A for this AMG variant.
Features
Shift Modes:
Comfort (C), Sport (S), Manual (M) with paddle shifters.
Standard Cruise Control; optional DISTRONIC adaptive cruise control might be available.
Parking Assist:
Front and rear parking sensors (PARKTRONIC).
Connectivity
Bluetooth:
Optional Bluetooth connectivity for hands-free calling.
Climate Control
System Type:
Dual-zone automatic climate control (THERMATIC) or optional THERMOTRONIC with additional zones.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Variable (based on ASSYST PLUS system), typically 10,000-15,000 miles or annually.
Transmission Fluid Interval:
Recommended every 40,000 - 60,000 miles for optimal performance and longevity.
Spark Plug Interval:
Typically 60,000 - 100,000 miles, depending on plug type.
Fluid Specifications
Brake Fluid:
DOT 4 Plus (MB 331.0)
Power Steering Fluid:
MB 343.0 (Hydraulic fluid)
Known Issues
Common Wear Items:
Brake pads and rotors (due to performance driving), suspension bushings, front camshaft adjusters (M156 engine), spark plugs and ignition coils.
Electronic Issues:
Can include occasional issues with sensors, control modules, and COMAND infotainment system.
📚 Vehicle History
Brand Heritage
Amg Legacy:
AMG, established in 1967, known for its high-performance engine tuning and vehicle development for Mercedes-Benz.
Model Evolution
W164 Generation:
The W164 ML-Class replaced the W163 and introduced significant improvements in refinement, technology, and performance. The ML63 AMG variant was the pinnacle of performance for this generation.
Production
Production Years:
2006-2011 (W164 generation)
Manufacturing Location:
Tuscaloosa, Alabama, USA
🏆 Awards & Recognition
Recognitions
Performance Awards:
While specific awards for the 2007 ML63 AMG might not be readily available, the W164 ML-Class generation as a whole received positive reviews for its blend of luxury, utility, and performance.