Polaris 600 HO RMK 2007 Factory Service Repair Manual
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The 2007 Polaris RMK 600 HO is a snowmobile engineered for deep powder and mountain riding, designed to deliver exceptional performance in challenging off-trail conditions. Featuring Polaris's proprietary Pro-Ride chassis, it offers optimized weight distribution and a rider-forward ergonomic design for enhanced agility. Its long-travel suspension and aggressive track system provide superior traction and capability in deep snow. The powerful 599cc, 2-stroke Liberty engine is liquid-cooled and delivers approximately 125-135 horsepower, providing strong mid-range and top-end power delivery crucial for mountain riding. This model represents Polaris's dedication to producing reliable and high-performing snowmobiles for enthusiasts. This comprehensive factory service repair manual provides detailed information for the maintenance, repair, and troubleshooting of your 2007 Polaris RMK 600 HO snowmobile. It covers all major systems, including the engine, fuel, cooling, exhaust, drivetrain, suspension, steering, brakes, and electrical systems. The manual includes routine maintenance procedures, detailed rebuild instructions, adjustment procedures, diagnostic charts, and complete wiring diagrams. With hundreds of pages of text-searchable content, this English-language manual is designed for professional technicians and advanced DIY enthusiasts, offering the depth of information required to keep your snowmobile in optimal condition. 🏷️ Basic Information Identification Make: Polaris Model: RMK Year: 2007 Engine Variant: 600 HO Vehicle Type: Snowmobile Codes Manual Product Name: Polaris 600 HO RMK 2007 Factory Service Repair Manual PDF Download 👋 Introduction Market Position Segment: Deep powder, mountain-focused snowmobile Target User: Enthusiasts and riders seeking performance in off-trail and deep snow conditions Competitive Analysis Key Competitors: Ski-Doo Summit, Arctic Cat M-Series Key Features Chassis Design: Pro-Ride chassis (Polaris proprietary) optimized for weight distribution and rider-forward ergonomics Suspension Travel: Long-travel front and rear suspension for superior off-trail capability Track System: Aggressive lug design for deep snow traction, typically 159-inch track length for the RMK Engine Powerband: High-output twin-cylinder engine tuned for strong mid-range and top-end power delivery 📋 Manual Details Coverage Areas Manual Coverage: Complete official full factory service repair manual Page Count Estimated Page Count: Hundreds of pages Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service: Comprehensive engine overhaul, disassembly, assembly, tuning, and troubleshooting Fuel System: Carburetor tuning, fuel pump, fuel lines, and fuel tank maintenance Cooling System: Radiator, coolant flow, thermostat, and fan system diagnosis and repair Exhaust System: Muffler, exhaust pipe, and heat shield inspection and replacement Drivetrain: Clutch systems (primary and secondary), drive chain, jackshaft, and final drive maintenance Suspension: Front and rear suspension geometry, shock absorbers, skis, and track system service Steering System: Handlebar, steering post, tie rods, and steering linkage adjustment and repair Brakes: Brake caliper, master cylinder, brake lines, and brake fluid service Electrical System: Ignition system, stator, lighting, battery, wiring diagrams, and troubleshooting Body And Frame: Panel removal, seat assembly, hood, windshield, and frame inspection Procedures Included Routine Maintenance: Oil changes, filter replacements, lubrication, and spark plug service Troubleshooting Guides: Diagnostic procedures for common performance issues and component failures Rebuild Procedures: Detailed step-by-step instructions for complete engine, transmission, and suspension rebuilds Adjustment Procedures: Carburetor synchronization, clutch calibration, and steering alignment Diagnostic Charts: Flowcharts and symptom-based diagnosis for electrical and mechanical issues Wiring Diagrams: Complete and detailed electrical schematics for all circuits Technical Depth Depth Level: Comprehensive: Suitable for professional technicians and advanced DIY enthusiasts Special Tools: Lists required special tools for specific repair and maintenance procedures 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable content for quick information retrieval Print Quality Printability: Designed for printing, allowing users to print sections or the entire manual Binding Type Binding: Digital download (PDF), print-friendly format Paper Type Paper Recommendation: Recommended for printing on durable paper for workshop use ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke, Liberty engine Displacement: 599cc Cylinders: 2 Bore X Stroke: 73 mm x 72 mm (Typical for this engine family) Cooling System: Liquid-cooled Ignition System: CDI (Capacitor Discharge Ignition) Lubrication: Oil injection (Polaris PDM - Premix Delivery Module) Performance Horsepower: Approx. 125-135 HP (Factory estimate) Torque: Not explicitly stated in product info, but expected to be strong in mid-range Fuel System Carburetor: Mikuni VM40 (Typical for this model, verify with manual) Fuel Type: Unleaded gasoline (91 octane or higher recommended) Fuel Capacity: Approx. 10.2 gallons (38.6 liters) 🔧 Transmission Standard Drive System: CVT (Continuously Variable Transmission) - Polaris P-85 Primary / P-90 Secondary Clutch Gear Ratios: Variable, dictated by clutch engagement and belt speed Features Clutch Calibration: User-adjustable clutch weights and springs for performance tuning Drive Chain: Chaincase with oil, standard gearing for RMK application 📐 Dimensions Exterior Overall Length: Approx. 126 inches (320 cm) (Varies slightly by track length option) Overall Width: Approx. 46 inches (117 cm) Skis Stance: Approx. 42.5 inches (108 cm) Cargo Storage Capacity: Under-seat storage compartment, rack for potential cargo bag attachment Weights Dry Weight: Approx. 470 lbs (213 kg) 🛡️ Safety Features...
The 2007 Polaris RMK 600 HO is a snowmobile engineered for deep powder and mountain riding, designed to deliver exceptional performance in challenging off-trail conditions. Featuring Polaris's proprietary Pro-Ride chassis, it offers optimized weight distribution and a rider-forward ergonomic design for enhanced agility. Its long-travel suspension and aggressive track system provide superior traction and capability in deep snow. The powerful 599cc, 2-stroke Liberty engine is liquid-cooled and delivers approximately 125-135 horsepower, providing strong mid-range and top-end power delivery crucial for mountain riding. This model represents Polaris's dedication to producing reliable and high-performing snowmobiles for enthusiasts.
This comprehensive factory service repair manual provides detailed information for the maintenance, repair, and troubleshooting of your 2007 Polaris RMK 600 HO snowmobile. It covers all major systems, including the engine, fuel, cooling, exhaust, drivetrain, suspension, steering, brakes, and electrical systems. The manual includes routine maintenance procedures, detailed rebuild instructions, adjustment procedures, diagnostic charts, and complete wiring diagrams. With hundreds of pages of text-searchable content, this English-language manual is designed for professional technicians and advanced DIY enthusiasts, offering the depth of information required to keep your snowmobile in optimal condition.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
RMK
Year:
2007
Engine Variant:
600 HO
Vehicle Type:
Snowmobile
Codes
Manual Product Name:
Polaris 600 HO RMK 2007 Factory Service Repair Manual PDF Download
👋 Introduction
Market Position
Segment:
Deep powder, mountain-focused snowmobile
Target User:
Enthusiasts and riders seeking performance in off-trail and deep snow conditions
Competitive Analysis
Key Competitors:
Ski-Doo Summit, Arctic Cat M-Series
Key Features
Chassis Design:
Pro-Ride chassis (Polaris proprietary) optimized for weight distribution and rider-forward ergonomics
Suspension Travel:
Long-travel front and rear suspension for superior off-trail capability
Track System:
Aggressive lug design for deep snow traction, typically 159-inch track length for the RMK
Engine Powerband:
High-output twin-cylinder engine tuned for strong mid-range and top-end power delivery
📋 Manual Details
Coverage Areas
Manual Coverage:
Complete official full factory service repair manual
Page Count
Estimated Page Count:
Hundreds of pages
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Service:
Comprehensive engine overhaul, disassembly, assembly, tuning, and troubleshooting
Fuel System:
Carburetor tuning, fuel pump, fuel lines, and fuel tank maintenance
Cooling System:
Radiator, coolant flow, thermostat, and fan system diagnosis and repair
Exhaust System:
Muffler, exhaust pipe, and heat shield inspection and replacement
Drivetrain:
Clutch systems (primary and secondary), drive chain, jackshaft, and final drive maintenance
Suspension:
Front and rear suspension geometry, shock absorbers, skis, and track system service
Steering System:
Handlebar, steering post, tie rods, and steering linkage adjustment and repair
Brakes:
Brake caliper, master cylinder, brake lines, and brake fluid service
Electrical System:
Ignition system, stator, lighting, battery, wiring diagrams, and troubleshooting
Body And Frame:
Panel removal, seat assembly, hood, windshield, and frame inspection
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, lubrication, and spark plug service
Troubleshooting Guides:
Diagnostic procedures for common performance issues and component failures
Rebuild Procedures:
Detailed step-by-step instructions for complete engine, transmission, and suspension rebuilds
Adjustment Procedures:
Carburetor synchronization, clutch calibration, and steering alignment
Diagnostic Charts:
Flowcharts and symptom-based diagnosis for electrical and mechanical issues
Wiring Diagrams:
Complete and detailed electrical schematics for all circuits
Technical Depth
Depth Level:
Comprehensive: Suitable for professional technicians and advanced DIY enthusiasts
Special Tools:
Lists required special tools for specific repair and maintenance procedures
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable content for quick information retrieval
Print Quality
Printability:
Designed for printing, allowing users to print sections or the entire manual
Binding Type
Binding:
Digital download (PDF), print-friendly format
Paper Type
Paper Recommendation:
Recommended for printing on durable paper for workshop use
Basic electronic ignition and fuel delivery control, no advanced driver-assistance systems.
Connectivity
Accessories:
Provision for aftermarket accessories such as heated grips, handguards, and storage solutions.
🔧 Maintenance
Service Intervals
Oil Change:
Refer to manual; typically every 100-150 hours or annually.
Spark Plugs:
Inspect/replace at 100-150 hours or as needed based on performance.
Clutch Inspection:
Regular inspection of primary and secondary clutches for belt wear, roller condition, and spring integrity.
Track Tension:
Check and adjust track tension at regular intervals, especially after initial break-in or heavy use.
Fluid Specifications
Engine Oil:
Polaris 2-stroke synthetic oil (e.g., Polaris VES Oil) for injection system, not mixed with fuel.
Chaincase Oil:
Polaris synthetic chaincase lubricant or equivalent (e.g., 75W-90 GL-4)
Coolant:
Antifreeze/coolant mixture (ethylene glycol based) with appropriate corrosion inhibitors, typically 50/50 mix.
Brake Fluid:
DOT 3 or DOT 4 brake fluid (Verify specific recommendation in manual)
Known Issues
Clutch Belt Wear:
Premature belt wear can occur with aggressive riding or improper clutch alignment/tension. Manual covers belt inspection and replacement.
Carburetor Tuning:
Sensitivity to altitude and temperature changes requiring proper jetting and needle adjustments. Manual provides detailed procedures.
Suspension Bushings:
Wear on suspension bushings can lead to loose handling. Manual details inspection and replacement.
Exhaust Temperature:
High operating temperatures can stress components; proper ventilation and maintenance are crucial. Manual addresses heat management.
📚 Vehicle History
Brand Heritage
Brand Focus:
Polaris is a long-standing American manufacturer known for pioneering snowmobile technology and performance.
Model Evolution
Rmk Lineage:
The RMK (Ridgeline Mountain King) line has consistently represented Polaris's commitment to deep powder and mountain riding, evolving from earlier designs to incorporate advanced suspension and lighter chassis.
2007 Model Significance:
The 2007 RMK series benefited from refinements in the Liberty engine and Pro-Ride chassis, further enhancing its reputation for agility and power in challenging terrain.
Production
Manufacturing Location:
Polaris vehicles are primarily manufactured in the United States.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
The Polaris RMK line is highly regarded within the snowmobiling community for its deep snow capability and rider-forward design.
Ratings
Performance Reviews:
Often praised in industry reviews for its agile handling and powerful engine in its class.