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07 - 2010 Yamaha GRIZZLY 700 Service Repair Manual 08 09 10

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🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 700 Model Variant: FI (Fuel Injection) Product Type: Service Repair Manual Codes Product Sku: 07-2010-GRIZZLY700-SRM-PDF Compatible Years: 2007, 2008, 2009, 2010 👋 Introduction Market Position Positioning: The Yamaha Grizzly 700 FI positioned itself as a premium, high-performance utility ATV, renowned for its class-leading power, advanced features, and rugged capability. It appealed to serious off-road enthusiasts, hunters, and workers requiring a dependable and powerful machine for demanding terrain. Competitive Analysis Competitors: Key competitors during this era included models like the Polaris Sportsman 800, Arctic Cat 700, and Kawasaki Brute Force 750. The Grizzly 700 FI differentiated itself with its electronic fuel injection, independent rear suspension (IRS), and robust Ultramatic™ CVT system. Key Features Of Vehicle Features: Electronic Fuel Injection (EFI), Ultramatic™ automatic transmission with engine braking, On-Command® 4WD system with differential lock, Electric Power Steering (EPS) (on select models), Independent Rear Suspension (IRS), Disc brakes front and rear, Digital instrument cluster. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive repair, maintenance, diagnostics, and troubleshooting for the Yamaha Grizzly 700 FI ATV. Sections Included: General Information, Maintenance, Specifications, Periodic Checks and Adjustments, Engine, Cooling System, Carburation (though FI is primary, some ancillary systems may touch on this), Drive Train, Chassis, Electrical, Troubleshooting. Page Count Estimated Pages: 400+ Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine (internal components, assembly, disassembly), Fuel System (FI system diagnostics, injectors, ECU), Cooling System (radiator, fan, thermostat, coolant flow), Drive Train (CVT transmission, gears, drive shafts, differentials, clutch system). Chassis And Suspension: Frame, front and rear suspension (shocks, arms, linkages), steering system, braking system (discs, calipers, lines), wheels, tires. Electrical And Diagnostics: Ignition system, lighting, battery, charging system, starter motor, wiring diagrams, diagnostic trouble codes (DTCs), sensor testing, ECU functions. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug service, valve clearance adjustment, fluid level checks, lubrication points. Repair And Overhaul: Engine rebuilds, transmission overhaul, suspension component replacement, brake caliper servicing, electrical component diagnosis and repair. Troubleshooting: Step-by-step diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides, fault code interpretation. Technical Depth Depth: Factory-level detail, suitable for professional technicians and experienced DIY mechanics. Covers everything from basic adjustments to complete engine and transmission rebuilds. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchability: Typically text-searchable for quick information retrieval. Print Quality Quality: High-resolution, designed for clear viewing and printing of diagrams, schematics, and text. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Type: 4-stroke, DOHC, liquid-cooled, 4-valve, single-cylinder Displacement: 686cc Bore X Stroke: 102 mm x 84 mm Compression Ratio: 9.2:1 Performance Horsepower Approx: ~45-50 hp (estimated, actual figures vary) Torque Approx: ~40-45 lb-ft (estimated, actual figures vary) Fuel System Type: Mikuni 44mm throttle body, EFI (Electronic Fuel Injection) Ignition System: Digital CDI with throttle position sensor Lubrication System: Wet sump Cooling System Type: Liquid-cooled Starter Type: Electric start 🔧 Transmission Standard Type: Yamaha Ultramatic® V-belt automatic transmission with engine braking Drive Modes: H (High), L (Low), N (Neutral), R (Reverse), P (Park) Engine Braking: Included via Ultramatic® system Features Clutch: Dual centrifugal clutch system Drive System: Yamaha On-Command® 4WD (driver-selectable 2WD/4WD with lockable front differential) Drive System Final Drive: Sealed O-ring chain (rear), Gear drive (front) 📐 Dimensions Exterior Length: 80.3 in (2040 mm) Width: 45.5 in (1155 mm) Height: 49.2 in (1250 mm) Wheelbase: 50.4 in (1280 mm) Ground Clearance: 11.4 in (290 mm) Weights Dry Weight: 648 lbs (294 kg) Fuel Capacity: 4.8 gal (18 L) Cargo Front Rack Capacity: 99 lbs (45 kg) Rear Rack Capacity: 187 lbs (85 kg) Towing Towing Capacity: 1322 lbs (600 kg) Hitch Receiver Type: 2-inch 🛡️ Safety Features Ratings Atv Safety Standards: Meets ANSI standards (for recreational trail riding safety). Active Features Braking System: Hydraulic disc brakes front and rear. Engine Braking: Standard feature of the Ultramatic® transmission. Passive Features Handlebars: With padded cushion and thumb throttle. Seat: Comfortable, contoured seat. Lighting: Dual 30W halogen multi-reflector headlights, 8W LED brake/tail light. 💡 Technology Features Infotainment Instrument Cluster: Digital LCD meter displaying speedometer, odometer, trip meter, hour meter, clock, fuel gauge, 4WD indicator, gear indicator, and transmission position. Driver Assistance Power Steering: Electric Power Steering (EPS) available on certain trims, reducing steering effort and vibration. Connectivity Diagnostics: On-board diagnostics via the EFI system, accessed through specialized dealer tools (manual provides diagnostic codes and procedures). 🔧 Maintenance Service Intervals Engine Oil Change: Every 2000 km (1200 miles) or 6 months. (Refer to manual for exact intervals and conditions). Air Filter Cleaning: Inspect and clean every 500 km (300 miles) or 3 months. Replace as needed. Spark Plug Replacement: Every 6000 km (3600 miles) or 24 months. (Refer to manual for specific plug type and...
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07 - 2010 Yamaha GRIZZLY 700 Service Repair Manual 08 09 1007 - 2010 Yamaha GRIZZLY 700 Service Repair Manual 08 09 1007 - 2010 Yamaha GRIZZLY 700 Service Repair Manual 08 09 1007 - 2010 Yamaha GRIZZLY 700 Service Repair Manual 08 09 10
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 700
Model Variant:
FI (Fuel Injection)
Product Type:
Service Repair Manual
Codes
Product Sku:
07-2010-GRIZZLY700-SRM-PDF
Compatible Years:
2007, 2008, 2009, 2010
👋 Introduction
Market Position
Positioning:
The Yamaha Grizzly 700 FI positioned itself as a premium, high-performance utility ATV, renowned for its class-leading power, advanced features, and rugged capability. It appealed to serious off-road enthusiasts, hunters, and workers requiring a dependable and powerful machine for demanding terrain.
Competitive Analysis
Competitors:
Key competitors during this era included models like the Polaris Sportsman 800, Arctic Cat 700, and Kawasaki Brute Force 750. The Grizzly 700 FI differentiated itself with its electronic fuel injection, independent rear suspension (IRS), and robust Ultramatic™ CVT system.
Key Features Of Vehicle
Features:
Electronic Fuel Injection (EFI), Ultramatic™ automatic transmission with engine braking, On-Command® 4WD system with differential lock, Electric Power Steering (EPS) (on select models), Independent Rear Suspension (IRS), Disc brakes front and rear, Digital instrument cluster.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive repair, maintenance, diagnostics, and troubleshooting for the Yamaha Grizzly 700 FI ATV.
Sections Included:
General Information, Maintenance, Specifications, Periodic Checks and Adjustments, Engine, Cooling System, Carburation (though FI is primary, some ancillary systems may touch on this), Drive Train, Chassis, Electrical, Troubleshooting.
Page Count
Estimated Pages:
400+
Manual Type
Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (internal components, assembly, disassembly), Fuel System (FI system diagnostics, injectors, ECU), Cooling System (radiator, fan, thermostat, coolant flow), Drive Train (CVT transmission, gears, drive shafts, differentials, clutch system).
Chassis And Suspension:
Frame, front and rear suspension (shocks, arms, linkages), steering system, braking system (discs, calipers, lines), wheels, tires.
Electrical And Diagnostics:
Ignition system, lighting, battery, charging system, starter motor, wiring diagrams, diagnostic trouble codes (DTCs), sensor testing, ECU functions.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug service, valve clearance adjustment, fluid level checks, lubrication points.
Repair And Overhaul:
Engine rebuilds, transmission overhaul, suspension component replacement, brake caliper servicing, electrical component diagnosis and repair.
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides, fault code interpretation.
Technical Depth
Depth:
Factory-level detail, suitable for professional technicians and experienced DIY mechanics. Covers everything from basic adjustments to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchability:
Typically text-searchable for quick information retrieval.
Print Quality
Quality:
High-resolution, designed for clear viewing and printing of diagrams, schematics, and text.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Type:
4-stroke, DOHC, liquid-cooled, 4-valve, single-cylinder
Displacement:
686cc
Bore X Stroke:
102 mm x 84 mm
Compression Ratio:
9.2:1
Performance
Horsepower Approx:
~45-50 hp (estimated, actual figures vary)
Torque Approx:
~40-45 lb-ft (estimated, actual figures vary)
Fuel System
Type:
Mikuni 44mm throttle body, EFI (Electronic Fuel Injection)
Ignition
System:
Digital CDI with throttle position sensor
Lubrication
System:
Wet sump
Cooling System
Type:
Liquid-cooled
Starter
Type:
Electric start
🔧 Transmission
Standard
Type:
Yamaha Ultramatic® V-belt automatic transmission with engine braking
Drive Modes:
H (High), L (Low), N (Neutral), R (Reverse), P (Park)
Engine Braking:
Included via Ultramatic® system
Features
Clutch:
Dual centrifugal clutch system
Drive System:
Yamaha On-Command® 4WD (driver-selectable 2WD/4WD with lockable front differential)
Drive System
Final Drive:
Sealed O-ring chain (rear), Gear drive (front)
📐 Dimensions
Exterior
Length:
80.3 in (2040 mm)
Width:
45.5 in (1155 mm)
Height:
49.2 in (1250 mm)
Wheelbase:
50.4 in (1280 mm)
Ground Clearance:
11.4 in (290 mm)
Weights
Dry Weight:
648 lbs (294 kg)
Fuel Capacity:
4.8 gal (18 L)
Cargo
Front Rack Capacity:
99 lbs (45 kg)
Rear Rack Capacity:
187 lbs (85 kg)
Towing
Towing Capacity:
1322 lbs (600 kg)
Hitch Receiver Type:
2-inch
🛡️ Safety Features
Ratings
Atv Safety Standards:
Meets ANSI standards (for recreational trail riding safety).
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Engine Braking:
Standard feature of the Ultramatic® transmission.
Passive Features
Handlebars:
With padded cushion and thumb throttle.
Seat:
Comfortable, contoured seat.
Lighting:
Dual 30W halogen multi-reflector headlights, 8W LED brake/tail light.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital LCD meter displaying speedometer, odometer, trip meter, hour meter, clock, fuel gauge, 4WD indicator, gear indicator, and transmission position.
Driver Assistance
Power Steering:
Electric Power Steering (EPS) available on certain trims, reducing steering effort and vibration.
Connectivity
Diagnostics:
On-board diagnostics via the EFI system, accessed through specialized dealer tools (manual provides diagnostic codes and procedures).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 2000 km (1200 miles) or 6 months. (Refer to manual for exact intervals and conditions).
Air Filter Cleaning:
Inspect and clean every 500 km (300 miles) or 3 months. Replace as needed.
Spark Plug Replacement:
Every 6000 km (3600 miles) or 24 months. (Refer to manual for specific plug type and gap).
Cv Belt Inspection:
Inspect every 1000 km (600 miles) or 6 months. Replace as needed based on wear.
Fluid Specifications
Engine Oil:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher. Check manual for specific viscosity recommendations based on temperature.
Engine Oil Capacity:
2.20 L (2.32 US qt) without filter change, 2.50 L (2.64 US qt) with filter change. (Verify with manual).
Coolant:
Yamaha Performance Damper (or equivalent) ethylene glycol-based coolant, 50/50 mix with distilled water.
Brake Fluid:
DOT 4 Hydraulic Brake Fluid.
Gear Oil Front Differential:
Yamalube Gear Oil (or equivalent) SAE 80 API GL-4.
Gear Oil Rear Differential:
Yamalube Gear Oil (or equivalent) SAE 80 API GL-4.
Known Issues
Cv Belt Wear:
Aggressive riding or improper maintenance can lead to premature CV belt wear or breakage. The manual provides inspection and replacement procedures.
Efi System Diagnostics:
While generally robust, EFI systems require proper diagnostic tools and understanding. The manual is crucial for troubleshooting fuel delivery, sensor, and ECU issues.
Suspension Bushings:
Like many ATVs, suspension bushings can wear over time, especially with heavy use or in abrasive conditions. The manual details inspection and replacement.
📚 Vehicle History
Brand Heritage
Heritage:
Yamaha has a long-standing reputation for building reliable, high-performance off-road vehicles, including a strong legacy in ATVs dating back to the early days of the sport. The Grizzly line has consistently been a flagship offering.
Model Evolution
Evolution:
The Grizzly 700 was introduced as a significant upgrade over previous models, notably incorporating electronic fuel injection for improved power delivery, fuel efficiency, and emissions control. The introduction of EPS on some trims further enhanced rider comfort and control. This generation represented a peak in Yamaha's utility ATV technology for its time.
Production
Production Years:
2007-2010 (as covered by this manual). Successive generations have continued to evolve the Grizzly 700 platform.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Consistently recognized for its performance, reliability, and class-leading features in ATV enthusiast media and buyer reviews during its production run.
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