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2008-2011 Mitsubushi COLT EUROPE Repair Service Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Colt Model Generation: Z20 Series (Post-2002 redesign, specifically focusing on European market variants) Codes Chassis Codes: Z21, Z22, Z23, Z24, Z25, Z26, Z27, Z28 (specific codes may vary by market and submodel) Engine Codes: 4A91 (1.5L MIVEC), 4A90 (1.3L MIVEC), potentially 4G1 series (older variants not explicitly stated for this specific manual but possible for earlier European models within the broader timeframe). 👋 Introduction Market Position Market Segment: Subcompact hatchback, often marketed as a practical, economical, and city-friendly vehicle. Competitive Analysis Key Competitors: Ford Fiesta, Opel Corsa, Volkswagen Polo, Peugeot 207, Renault Clio, Toyota Yaris, Honda Jazz/Fit, Fiat Punto. Key Features Vehicle Highlights: Compact dimensions for urban maneuverability, fuel-efficient engines, practical interior space for its class, often featuring Mitsubishi's MIVEC variable valve timing technology for improved performance and economy. 📋 Manual Details Coverage Areas Geographical Coverage: Europe Page Count Estimated Page Count: Refer to actual manual for precise count; typically 1500+ pages for a comprehensive factory repair manual covering multiple variants and systems. Manual Type Manual Type: Factory Repair Service Manual Language Language: English (likely, standard for factory manuals distributed in Europe, though regional language versions may exist). Format Format: Likely a comprehensive printed manual or a digital format (PDF) derived from factory documentation. 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical (1.3L 4A90, 1.5L 4A91 MIVEC), fuel injection, ignition, exhaust, cooling, lubrication, turbocharging (if applicable to specific European variants), manual transmissions (e.g., F5M4x series), automatic transmissions (e.g., INVECS-III CVT if equipped). Chassis: Suspension (front MacPherson strut, rear torsion beam), steering (power steering system, electric power steering (EPS) if equipped), braking system (front disc, rear drum/disc, ABS, EBD, Brake Assist), wheels and tires. Electrical: Body electrical systems, multiplex communication systems (CAN bus), lighting (headlights, taillights, interior), instrument cluster, HVAC controls, power windows, door locks, mirrors, wipers, horn, audio system, airbag system (SRS), immobilizer, fuse and relay locations. Body: Body construction, exterior trim, doors, hood, trunk lid, bumpers, glass, interior trim panels, seating, paint and corrosion protection. Procedures Included Maintenance Procedures: Routine inspections, oil changes, filter replacements (oil, air, cabin), spark plug replacement, coolant flush, brake fluid replacement, transmission fluid service, drive belt inspection/replacement, battery maintenance. Repair Procedures: Engine component removal/installation (cylinder head, pistons, crankshaft), transmission overhaul, brake caliper/rotor/drum replacement, suspension component replacement (struts, control arms, bushings), steering rack replacement, fuel system diagnosis and repair, cooling system repair, electrical component diagnosis and replacement. Diagnostic Procedures: Troubleshooting charts, symptom-based diagnosis, diagnostic trouble codes (DTCs) interpretation, electrical circuit testing, pressure testing, sensor testing. Special Procedures: Timing belt/chain replacement (if applicable), valve clearance adjustment, fuel injector testing/replacement, airbag system servicing precautions, clutch replacement, diagnostic scan tool usage. Troubleshooting Guides: Extensive troubleshooting flowcharts and symptom-based diagnostic guides covering common and uncommon vehicle faults. Technical Depth Depth Of Information: Comprehensive, from basic maintenance and adjustments to in-depth component overhaul and electronic system diagnostics. Includes detailed exploded views, torque specifications, diagnostic flowcharts, wiring diagrams, and specifications for testing and measurement. Wiring Diagrams: Includes detailed, system-specific wiring diagrams for all major electrical components and modules, essential for troubleshooting electrical issues. Component Specifications: Precise torque values for all fasteners, tolerances for engine and chassis components, electrical resistance values for sensors and actuators. 📊 Manual Specifications File Format File Format: If digital: PDF, potentially searchable text with indexed sections. If printed: High-quality paper, professionally bound. Print Quality Print Quality: High resolution for diagrams and text. Clear and legible. Binding Type Binding Type: If printed: Professional perfect binding or spiral binding for ease of use in a workshop environment. Paper Type Paper Type: If printed: Durable, often semi-gloss paper to withstand workshop conditions. ⚙️ Engine Specifications Primary Engine Engine Type: Inline-4 cylinder, DOHC, 16-valve with MIVEC (Mitsubishi Innovative Valve timing Electronic Control). Engine Displacement 1.3L: 1332 cc (approx. 1.3 Liters) Engine Displacement 1.5L: 1498 cc (approx. 1.5 Liters) Performance 1.3L Horsepower 1.3L: Around 95-100 PS (94-99 bhp / 70-74 kW) depending on specific European market tuning. Performance 1.5L Horsepower 1.5L: Around 105-110 PS (104-108 bhp / 77-81 kW) depending on specific European market tuning. Torque 1.5L: Around 145 Nm (107 lb-ft) at approximately 4000 rpm. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with multi-point injection. Fuel Type: Unleaded gasoline (petrol). Engine Management ECU Type: Mitsubishi Electronic Control Unit (ECU) with diagnostic capabilities (OBD-II compliant). 🔧 Transmission Standard Transmission Type Standard: 5-speed manual transmission. Optional Transmission Type Optional: Continuously Variable Transmission (CVT), specifically Mitsubishi's INVECS-III system, may be available on certain trims and engine combinations. Features Clutch Type: Dry single-plate clutch (for manual transmission). Maintenance Manual Transmission Fluid: Refer to manual for specific API GL-4 or GL-5 specification, viscosity (e.g., 75W-90). Cvt Fluid: Specialized CVT fluid, critical to use the exact Mitsubishi specification (e.g., CVTF-J1 or equivalent). 📐 Dimensions Exterior Length: Approximately 3,790-3,810 mm (depending on front/rear bumper variations). Width: Approximately 1,680-1,690 mm. Height:...
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2008-2011 Mitsubushi COLT EUROPE Repair Service Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Colt
Model Generation:
Z20 Series (Post-2002 redesign, specifically focusing on European market variants)
Codes
Chassis Codes:
Z21, Z22, Z23, Z24, Z25, Z26, Z27, Z28 (specific codes may vary by market and submodel)
Engine Codes:
4A91 (1.5L MIVEC), 4A90 (1.3L MIVEC), potentially 4G1 series (older variants not explicitly stated for this specific manual but possible for earlier European models within the broader timeframe).
👋 Introduction
Market Position
Market Segment:
Subcompact hatchback, often marketed as a practical, economical, and city-friendly vehicle.
Competitive Analysis
Key Competitors:
Ford Fiesta, Opel Corsa, Volkswagen Polo, Peugeot 207, Renault Clio, Toyota Yaris, Honda Jazz/Fit, Fiat Punto.
Key Features
Vehicle Highlights:
Compact dimensions for urban maneuverability, fuel-efficient engines, practical interior space for its class, often featuring Mitsubishi's MIVEC variable valve timing technology for improved performance and economy.
📋 Manual Details
Coverage Areas
Geographical Coverage:
Europe
Page Count
Estimated Page Count:
Refer to actual manual for precise count; typically 1500+ pages for a comprehensive factory repair manual covering multiple variants and systems.
Manual Type
Manual Type:
Factory Repair Service Manual
Language
Language:
English (likely, standard for factory manuals distributed in Europe, though regional language versions may exist).
Format
Format:
Likely a comprehensive printed manual or a digital format (PDF) derived from factory documentation.
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical (1.3L 4A90, 1.5L 4A91 MIVEC), fuel injection, ignition, exhaust, cooling, lubrication, turbocharging (if applicable to specific European variants), manual transmissions (e.g., F5M4x series), automatic transmissions (e.g., INVECS-III CVT if equipped).
Chassis:
Suspension (front MacPherson strut, rear torsion beam), steering (power steering system, electric power steering (EPS) if equipped), braking system (front disc, rear drum/disc, ABS, EBD, Brake Assist), wheels and tires.
Electrical:
Body electrical systems, multiplex communication systems (CAN bus), lighting (headlights, taillights, interior), instrument cluster, HVAC controls, power windows, door locks, mirrors, wipers, horn, audio system, airbag system (SRS), immobilizer, fuse and relay locations.
Body:
Body construction, exterior trim, doors, hood, trunk lid, bumpers, glass, interior trim panels, seating, paint and corrosion protection.
Procedures Included
Maintenance Procedures:
Routine inspections, oil changes, filter replacements (oil, air, cabin), spark plug replacement, coolant flush, brake fluid replacement, transmission fluid service, drive belt inspection/replacement, battery maintenance.
Repair Procedures:
Engine component removal/installation (cylinder head, pistons, crankshaft), transmission overhaul, brake caliper/rotor/drum replacement, suspension component replacement (struts, control arms, bushings), steering rack replacement, fuel system diagnosis and repair, cooling system repair, electrical component diagnosis and replacement.
Diagnostic Procedures:
Troubleshooting charts, symptom-based diagnosis, diagnostic trouble codes (DTCs) interpretation, electrical circuit testing, pressure testing, sensor testing.
Special Procedures:
Timing belt/chain replacement (if applicable), valve clearance adjustment, fuel injector testing/replacement, airbag system servicing precautions, clutch replacement, diagnostic scan tool usage.
Troubleshooting Guides:
Extensive troubleshooting flowcharts and symptom-based diagnostic guides covering common and uncommon vehicle faults.
Technical Depth
Depth Of Information:
Comprehensive, from basic maintenance and adjustments to in-depth component overhaul and electronic system diagnostics. Includes detailed exploded views, torque specifications, diagnostic flowcharts, wiring diagrams, and specifications for testing and measurement.
Wiring Diagrams:
Includes detailed, system-specific wiring diagrams for all major electrical components and modules, essential for troubleshooting electrical issues.
Component Specifications:
Precise torque values for all fasteners, tolerances for engine and chassis components, electrical resistance values for sensors and actuators.
📊 Manual Specifications
File Format
File Format:
If digital: PDF, potentially searchable text with indexed sections. If printed: High-quality paper, professionally bound.
Print Quality
Print Quality:
High resolution for diagrams and text. Clear and legible.
Binding Type
Binding Type:
If printed: Professional perfect binding or spiral binding for ease of use in a workshop environment.
Paper Type
Paper Type:
If printed: Durable, often semi-gloss paper to withstand workshop conditions.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-4 cylinder, DOHC, 16-valve with MIVEC (Mitsubishi Innovative Valve timing Electronic Control).
Engine Displacement 1.3L:
1332 cc (approx. 1.3 Liters)
Engine Displacement 1.5L:
1498 cc (approx. 1.5 Liters)
Performance 1.3L
Horsepower 1.3L:
Around 95-100 PS (94-99 bhp / 70-74 kW) depending on specific European market tuning.
Performance 1.5L
Horsepower 1.5L:
Around 105-110 PS (104-108 bhp / 77-81 kW) depending on specific European market tuning.
Torque 1.5L:
Around 145 Nm (107 lb-ft) at approximately 4000 rpm.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with multi-point injection.
Fuel Type:
Unleaded gasoline (petrol).
Engine Management
ECU Type:
Mitsubishi Electronic Control Unit (ECU) with diagnostic capabilities (OBD-II compliant).
🔧 Transmission
Standard
Transmission Type Standard:
5-speed manual transmission.
Optional
Transmission Type Optional:
Continuously Variable Transmission (CVT), specifically Mitsubishi's INVECS-III system, may be available on certain trims and engine combinations.
Features
Clutch Type:
Dry single-plate clutch (for manual transmission).
Maintenance
Manual Transmission Fluid:
Refer to manual for specific API GL-4 or GL-5 specification, viscosity (e.g., 75W-90).
Cvt Fluid:
Specialized CVT fluid, critical to use the exact Mitsubishi specification (e.g., CVTF-J1 or equivalent).
📐 Dimensions
Exterior
Length:
Approximately 3,790-3,810 mm (depending on front/rear bumper variations).
Width:
Approximately 1,680-1,690 mm.
Height:
Approximately 1,520-1,550 mm.
Wheelbase:
Approximately 2,500 mm.
Ground Clearance:
Typically around 150 mm.
Cargo
Cargo Volume:
Variable, with rear seats folded. Base volume typically around 220-250 liters.
Weights
Curb Weight:
Approximately 1,050-1,150 kg, depending on engine, transmission, and equipment.
Gross Vehicle Weight Rating:
Refer to vehicle's compliance plate; typically around 1,450-1,550 kg.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Likely achieved 4 or 5 stars for this generation depending on exact specification and testing year. The manual would detail the systems contributing to these ratings.
Active Features
Braking Systems:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Brake Assist (BA) potentially standard or optional.
Stability Control:
Electronic Stability Control (ESC) / Active Stability Control (ASC) may be optional or standard on higher trims in later years of this generation.
Passive Features
Airbag Systems:
Front airbags for driver and passenger, side airbags, curtain airbags (optional or standard depending on trim and market).
Seat Belts:
Pre-tensioner and load-limiter front seat belts, three-point rear seat belts.
Child Seat Anchors:
ISOFIX child seat anchoring points.
💡 Technology Features
Infotainment
Audio System:
Factory-fitted radio/CD player with AM/FM tuner. Higher trims might feature MP3 playback, auxiliary input, or steering wheel audio controls.
Navigation:
Optional satellite navigation system may have been available on top-tier European models.
Driver Assistance
Cruise Control:
Available on certain higher trim levels.
Parking Sensors:
Optional rear parking sensors might be available.
Connectivity
Bluetooth:
Potentially available as an optional feature or integrated into higher-spec infotainment units for hands-free calling.
Lighting
Headlights:
Halogen headlights. Higher trims may offer projector-style headlights or front fog lights.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 15,000 km or 12 months, whichever comes first, using the correct grade of synthetic oil. Refer to manual for precise intervals and severe driving conditions.
Air Filter Replacement:
Recommended every 30,000-45,000 km or as needed based on driving conditions.
Spark Plug Replacement:
Iridium-tipped spark plugs typically have a longer service life, often recommended around 90,000-100,000 km.
Fluid Specifications
Engine Oil Specification:
Refer to manual; likely ACEA A3/B4 or A5/B5 specification, viscosity grade SAE 0W-30, 5W-30 or 5W-40, depending on ambient temperature and specific engine variant.
Engine Coolant:
Mitsubishi Super Long Life Coolant (SLLC) or equivalent pink/red OAT coolant, typically a 50/50 mix with distilled water. Capacity approximately 5.5-6.0 liters.
Brake Fluid:
DOT 4 brake fluid.
Known Issues
Common Complaints:
Potential for minor electrical gremlins, occasional issues with clutch wear on high-mileage manual cars, normal wear and tear on suspension components (bushings, ball joints) due to road conditions. Catalytic converter issues can occur with high mileage or poor maintenance.
Maintenance Tips:
Regularly check and clean the air intake system and cabin filter. Monitor engine coolant levels and condition. Inspect drive belts for cracks and tension. Ensure proper tire inflation and rotation for even wear.
📚 Vehicle History
Brand Heritage
Mitsubishi Legacy:
Mitsubishi Motors Corporation, a Japanese automotive manufacturer with a long history of producing reliable and innovative vehicles, including rally-bred performance cars and practical compacts.
Model Evolution
Colt Lineage:
The Colt nameplate has been used by Mitsubishi for decades, applied to various subcompact and compact vehicles globally. This specific generation represents Mitsubishi's modern approach to the European subcompact segment, sharing some platform elements with other Mitsubishi models and potentially joint ventures.
Production
Manufacturing Location:
Primarily manufactured in Japan (Mizushima Plant) and potentially in Europe through contract manufacturing or joint ventures depending on the specific market and year.
Production Years
Model Years Covered:
2008, 2009, 2010, 2011.
🏆 Awards & Recognition
Recognitions
Auto Express Reviews:
While specific awards for the 2008-2011 Colt might be sparse, reviews in publications like Auto Express often praised its value proposition, practicality, and decent driving dynamics for the segment.
Ratings
Fuel Efficiency Ratings:
Generally good fuel economy ratings for its class, typically ranging from 5.5-7.5 L/100km combined cycle, depending on engine and transmission.
Certifications
Emissions Standards:
Compliant with European emissions standards (e.g., Euro 4 or Euro 5 depending on the specific model year and engine).
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