🏷️ Basic Information Identification Make: Yamaha Model: XT660Z Ténéré Model Nickname: Ténéré Product Type: Full Service Repair Manual Generation Generation Code: 2nd Generation (2008-2016) Codes Internal Model Code: H401E 👋 Introduction Market Position Motorcycle Segment: Adventure Touring / Dual-Sport Competitive Analysis Key Competitors: BMW F650GS/F700GS, Kawasaki KLR650, Honda Transalp Key Features Target Audience: Riders seeking a rugged, reliable, and versatile motorcycle for long-distance touring, off-road exploration, and commuting. Design Philosophy: Combines the long-travel suspension and comfortable ergonomics of a dual-sport with the fuel range and touring capability of an adventure bike. 📋 Manual Details Coverage Areas Model Years Covered: 2008, 2009, 2010, 2011, 2012 Page Count Estimated Page Count: 450+ Manual Type Manual Type: Comprehensive Workshop / Service / Repair Manual Language Language: English Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Engine Management: Fuel injection, ignition system, ECU, sensors, actuators, emission control Engine Mechanical: Disassembly, inspection, reassembly, cylinder head, pistons, crankshaft, lubrication Fuel System: Fuel pump, injectors, fuel lines, throttle body, fuel pressure regulator Transmission: Clutch operation, gearbox disassembly, inspection, reassembly, lubrication Drivetrain: Final drive, chain, sprockets, bearing checks Brakes: Hydraulic system, brake calipers, master cylinders, pads, discs, bleeding procedures Suspension: Front forks (telescopic), rear shock absorber, linkage, adjustments, seal replacement Electrical System: Wiring diagrams, lighting, charging system (stator, rectifier/regulator), battery, starter, ignition, diagnostics Cooling System: Radiator, fan, coolant, thermostat, hoses, water pump Exhaust System: Muffler, catalytic converter (if applicable), headers, mounting Chassis And Body: Frame, swingarm, steering head bearings, body panels, fairings, seat Wheels And Tires: Tire replacement, wheel balancing, spoke tension (if applicable), rim maintenance Instruments And Controls: Speedometer, tachometer, indicators, switches, levers Procedures Included Routine Maintenance: Oil change, filter replacement, chain adjustment, lubrication points Troubleshooting: Diagnostic flowcharts, common fault diagnosis for electrical and mechanical issues Engine Rebuild: Complete engine overhaul procedures, component specifications, torque values Suspension Repair: Fork seal replacement, shock absorber servicing, linkage bearing maintenance Brake Servicing: Brake pad replacement, caliper overhaul, master cylinder servicing, bleeding Electrical Diagnostics: Wiring diagram interpretation, fault finding on sensors, actuators, and charging system Fuel System Cleaning: Throttle body cleaning, injector maintenance Transmission Service: Clutch adjustment and replacement, gearbox inspection Bodywork Repair: Fairing removal and installation, panel replacement Technical Depth Depth Of Coverage: Detailed technical procedures, specifications, and diagrams for all major systems, suitable for professional mechanics and experienced DIY enthusiasts. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Print Quality Resolution: High-resolution, suitable for printing Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Searchability Text Searchability: Searchable text for quick information retrieval ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, 4-stroke, SOHC, 4-valve, liquid-cooled Displacement: 660 cc Bore X Stroke: 100.0 mm x 84.0 mm Compression Ratio: 10.0:1 Fuel Delivery: Electronic Fuel Injection (EFI) with dual throttle valves Performance Horsepower Peak: Approx. 47.5 hp @ 6000 rpm Torque Peak: Approx. 60 Nm (44.3 lb-ft) @ 5250 rpm Fuel System Fuel Type: Unleaded gasoline (91 RON or higher) Lubrication Oil Type: Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Clutch Type: Wet, multiple-disc Final Drive: Chain drive Features Gear Ratios: Specific ratios available in manual (e.g., 1st: 2.563, 2nd: 1.857, 3rd: 1.429, 4th: 1.174, 5th: 1.000) 📐 Dimensions Exterior Length: Approx. 2250 mm (88.6 in) Width: Approx. 870 mm (34.3 in) Height: Approx. 1475 mm (58.1 in) (with windscreen) Wheelbase: Approx. 1500 mm (59.1 in) Ground Clearance: Approx. 215 mm (8.5 in) Seat Height: Approx. 870 mm (34.3 in) Weights Wet Weight: Approx. 205 kg (452 lbs) (curb weight) Fuel Capacity: 23 Liters (6.1 US gal) 🛡️ Safety Features Ratings Safety Certification: CE, EPA (region dependent) Active Features Braking System: Front: Dual piston caliper with 298mm disc; Rear: Single piston caliper with 245mm disc. (ABS optional on some models/markets, not standard for all 2008-2012 models.) Passive Features Lighting: Halogen headlight, LED tail light, LED turn signals (design varies by market/year) 💡 Technology Features Infotainment Dashboard Instruments: Analog tachometer, multi-function LCD display (speedometer, odometer, trip meters, fuel gauge, clock, indicator lights). Driver Assistance ABS Availability: ABS was an optional feature on certain markets and model years within the 2008-2012 range. Manual coverage reflects both ABS and non-ABS systems where applicable. Connectivity Charging Port: No factory-integrated USB or 12V charging port. Aftermarket options are common and can be installed with guidance from electrical system sections. 🔧 Maintenance Service Intervals Engine Oil Change: Every 5,000 km (3,000 miles) or 6 months, whichever comes first. Oil Filter Replacement: Every 10,000 km (6,000 miles) or 12 months. Spark Plug Check And Replace: Check every 10,000 km (6,000 miles), replace as needed or every 20,000 km (12,000 miles). Air Filter Cleaning And Replacement: Clean every 5,000 km (3,000 miles), replace every 15,000 km (9,000 miles) or as needed. Valve Clearance Check: Every 20,000 km (12,000 miles)....