Aprilia Na 850 Mana 2008 Full Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Mana 850 Year: 2008 Motorcycle Type: Maxi-Naked / Sport-Tourer 👋 Introduction Market Position Market Segment: The Aprilia Mana 850 was positioned as a unique maxi-naked motorcycle with a blend of scooter-like convenience (CVT transmission) and motorcycle performance, targeting riders seeking practicality without compromising on sporty aesthetics and handling. Competitive Analysis Key Competitors: Competitors included other naked bikes and sport-touring motorcycles with similar engine displacements and performance characteristics, though the Mana's CVT set it apart. Key Features Unique Selling Points: Automatic transmission (CVT), under-seat storage compartment (replacing a traditional fuel tank), powerful V-twin engine, sporty Italian design. 📋 Manual Details Coverage Areas Manual Type: Full Service Repair Manual Language: English Format: Digital (likely PDF) Page Count Page Count: Likely over 300 pages (typical for comprehensive motorcycle service manuals) 📖 Manual Coverage Systems Covered Engine Service: Complete engine disassembly, inspection, repair, and reassembly, including valve adjustments, piston and cylinder inspection, crankshaft and connecting rod checks, oil pump service. Transmission Service: Service of the continuously variable transmission (CVT) system, including belt inspection/replacement, variator maintenance, and clutch operation. Fuel System: Fuel injection system diagnostics and repair, injector cleaning, fuel pump testing, throttle body service, ECU troubleshooting. Electrical System: Wiring diagrams, component testing (ignition, lighting, charging system, starter motor), sensor diagnostics, ECU function, battery management. Chassis And Suspension: Front fork (telescopic) servicing, rear shock absorber maintenance and adjustment, swingarm inspection, bearing service, wheel and tire service. Brake System: Front and rear brake caliper service, master cylinder overhaul, brake line replacement, bleeding procedures, ABS system diagnostics (if equipped). Cooling System: Radiator service, coolant replacement, fan operation checks, thermostat testing. Exhaust System: Exhaust component inspection and replacement, catalytic converter information. Bodywork And Frame: Fairing removal/installation, seat service, frame inspection, mounting hardware torque specifications. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug service, chain adjustment (if applicable, though Mana is shaft-driven), brake fluid flush, coolant flush. Troubleshooting: Diagnostic charts for common running issues, electrical faults, starting problems, and performance issues. Disassembly Reassembly: Step-by-step instructions for major component removal and installation, with torque specifications and critical clearances. Special Tool Requirements: Identification of specific tools required for certain maintenance or repair tasks. Technical Depth Diagnostic Capabilities: Advanced diagnostics for EFI system, ignition system, and ABS system (if applicable), including potential fault codes. Rebuild Procedures: Detailed procedures for complete engine and transmission rebuilds. 📊 Manual Specifications File Format File Format: Digital (typically PDF), allowing for searchability and easy printing. Print Quality Print Quality: High resolution for clear diagrams, illustrations, and text (when printed). Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, 90-degree V-twin Displacement: 839.3 cc Bore X Stroke: 92 mm x 63 mm Valve Train: SOHC, 4 valves per cylinder Performance Horsepower: Approx. 76 HP (at 8,000 rpm) Torque: Approx. 7.9 kgm (at 6,000 rpm) / 77.5 Nm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with ride-by-wire throttle Fuel Type: Unleaded gasoline, minimum 95 RON Lubrication Oil Type: SAE 10W-40, API SG or higher, JASO MA certified Oil Capacity: Approx. 2.5 liters (with filter change) 🔧 Transmission Standard Transmission Type: Continuously Variable Transmission (CVT) with two riding modes (Sequential Manual & Automatic) Clutch Type: Wet multi-plate (for automatic mode engagement) Features Final Drive: O-ring sealed chain (though the Mana 850 GT typically has a belt drive) Gear Reduction: N/A (CVT operates continuously) Fluid Specifications Transmission Fluid: Specific CVT fluid (refer to manual for exact specifications and change intervals) 📐 Dimensions Exterior Length: Approx. 2,120 mm Width: Approx. 800 mm Height: Approx. 1,110 mm Wheelbase: Approx. 1,470 mm Seat Height: Approx. 800 mm Weights Dry Weight: Approx. 190 kg Wet Weight: Approx. 210 kg (fully fueled) Fuel Tank Capacity: Approx. 18 liters (located under the seat) Cargo Storage Compartment: Lockable storage compartment under the 'fuel tank' (approx. 8 liters capacity), capable of holding a full-face helmet. 🛡️ Safety Features Ratings ABS: Optional ABS available on some models. Active Features Braking System: Dual 320mm discs with four-piston calipers (front), Single 280mm disc with two-piston caliper (rear). Passive Features Lighting: Halogen headlights, LED taillight. 💡 Technology Features Infotainment Instrumentation: Digital instrument cluster displaying speed, RPM, fuel level, gear indicator (for sequential mode), engine temperature, trip meters, and clock. Driver Assistance Ride Modes: Two selectable riding modes: 'M' (Manual Sequential) and 'A' (Automatic). Connectivity Diagnostics: On-board diagnostics (OBD) system for engine management, accessible via a dedicated diagnostic port. 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 km or 12 months, whichever comes first. Valve Adjustment Interval: Every 12,000 km or 24 months. Air Filter Interval: Inspect every 6,000 km, replace as needed. Clean if reusable type. Spark Plug Replacement: Every 12,000 km or 24 months. Brake Fluid Flush: Every 24 months. Coolant Flush: Every 24...
The Aprilia Mana 850 was positioned as a unique maxi-naked motorcycle with a blend of scooter-like convenience (CVT transmission) and motorcycle performance, targeting riders seeking practicality without compromising on sporty aesthetics and handling.
Competitive Analysis
Key Competitors:
Competitors included other naked bikes and sport-touring motorcycles with similar engine displacements and performance characteristics, though the Mana's CVT set it apart.
Key Features
Unique Selling Points:
Automatic transmission (CVT), under-seat storage compartment (replacing a traditional fuel tank), powerful V-twin engine, sporty Italian design.
📋 Manual Details
Coverage Areas
Manual Type:
Full Service Repair Manual
Language:
English
Format:
Digital (likely PDF)
Page Count
Page Count:
Likely over 300 pages (typical for comprehensive motorcycle service manuals)
📖 Manual Coverage
Systems Covered
Engine Service:
Complete engine disassembly, inspection, repair, and reassembly, including valve adjustments, piston and cylinder inspection, crankshaft and connecting rod checks, oil pump service.
Transmission Service:
Service of the continuously variable transmission (CVT) system, including belt inspection/replacement, variator maintenance, and clutch operation.
Fuel System:
Fuel injection system diagnostics and repair, injector cleaning, fuel pump testing, throttle body service, ECU troubleshooting.
Oil and filter changes, air filter replacement, spark plug service, chain adjustment (if applicable, though Mana is shaft-driven), brake fluid flush, coolant flush.
Troubleshooting:
Diagnostic charts for common running issues, electrical faults, starting problems, and performance issues.
Disassembly Reassembly:
Step-by-step instructions for major component removal and installation, with torque specifications and critical clearances.
Special Tool Requirements:
Identification of specific tools required for certain maintenance or repair tasks.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostics for EFI system, ignition system, and ABS system (if applicable), including potential fault codes.
Rebuild Procedures:
Detailed procedures for complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Format:
Digital (typically PDF), allowing for searchability and easy printing.
Print Quality
Print Quality:
High resolution for clear diagrams, illustrations, and text (when printed).
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, 90-degree V-twin
Displacement:
839.3 cc
Bore X Stroke:
92 mm x 63 mm
Valve Train:
SOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 76 HP (at 8,000 rpm)
Torque:
Approx. 7.9 kgm (at 6,000 rpm) / 77.5 Nm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with ride-by-wire throttle
Fuel Type:
Unleaded gasoline, minimum 95 RON
Lubrication
Oil Type:
SAE 10W-40, API SG or higher, JASO MA certified
Oil Capacity:
Approx. 2.5 liters (with filter change)
🔧 Transmission
Standard
Transmission Type:
Continuously Variable Transmission (CVT) with two riding modes (Sequential Manual & Automatic)
Clutch Type:
Wet multi-plate (for automatic mode engagement)
Features
Final Drive:
O-ring sealed chain (though the Mana 850 GT typically has a belt drive)
Gear Reduction:
N/A (CVT operates continuously)
Fluid Specifications
Transmission Fluid:
Specific CVT fluid (refer to manual for exact specifications and change intervals)
📐 Dimensions
Exterior
Length:
Approx. 2,120 mm
Width:
Approx. 800 mm
Height:
Approx. 1,110 mm
Wheelbase:
Approx. 1,470 mm
Seat Height:
Approx. 800 mm
Weights
Dry Weight:
Approx. 190 kg
Wet Weight:
Approx. 210 kg (fully fueled)
Fuel Tank Capacity:
Approx. 18 liters (located under the seat)
Cargo
Storage Compartment:
Lockable storage compartment under the 'fuel tank' (approx. 8 liters capacity), capable of holding a full-face helmet.
🛡️ Safety Features
Ratings
ABS:
Optional ABS available on some models.
Active Features
Braking System:
Dual 320mm discs with four-piston calipers (front), Single 280mm disc with two-piston caliper (rear).
Passive Features
Lighting:
Halogen headlights, LED taillight.
💡 Technology Features
Infotainment
Instrumentation:
Digital instrument cluster displaying speed, RPM, fuel level, gear indicator (for sequential mode), engine temperature, trip meters, and clock.
Driver Assistance
Ride Modes:
Two selectable riding modes: 'M' (Manual Sequential) and 'A' (Automatic).
Connectivity
Diagnostics:
On-board diagnostics (OBD) system for engine management, accessible via a dedicated diagnostic port.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km or 12 months, whichever comes first.
Valve Adjustment Interval:
Every 12,000 km or 24 months.
Air Filter Interval:
Inspect every 6,000 km, replace as needed. Clean if reusable type.
Spark Plug Replacement:
Every 12,000 km or 24 months.
Brake Fluid Flush:
Every 24 months.
Coolant Flush:
Every 24 months or 48,000 km.
Fluid Specifications
Coolant Type:
Ethylene glycol-based coolant, with antifreeze and anti-corrosion additives (e.g., Motorex M3.0 or equivalent).
Brake Fluid Type:
DOT 4 brake fluid.
Known Issues
Common Wear Items:
CVT belt wear (depending on riding style and maintenance), front fork seals, rear shock absorber. Electronics can sometimes be sensitive.
Potential Failures:
Occasional issues with the ride-by-wire system or fuel injection sensors, requiring specialized diagnostic tools and expertise.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer renowned for its performance motorcycles, particularly in racing and sportbike segments.
Model Evolution
Development Focus:
The Mana 850 was developed to offer a unique blend of motorcycle performance and scooter-like practicality, with a focus on user-friendliness and versatility.
Production
Production Years:
The Mana 850 was produced from approximately 2007 to 2016.
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Industry Recognition:
While specific awards for the 2008 Mana 850 are not widely documented, its innovative CVT and unique design were generally well-received by motorcycle journalists for their practicality and distinctiveness.