Mitsubishi Triton 2008 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Triton Year: 2008 Market Designation: Global (often referred to as Mitsubishi Strada, Mitsubishi L200, or Mitsubishi Mighty Max in various markets) Generation Generation: Fourth Generation (KB/KH) Codes Chassis Code: KB4T (likely, as KH refers to the facelift) 👋 Introduction Market Position Market Position: Robust and capable mid-size pickup truck, popular for work, recreation, and off-road applications. Competes with models like the Toyota Hilux, Ford Ranger, and Nissan Navara. Market Segment: Mid-size pickup truck / Utility vehicle Competitive Analysis Competitive Analysis: The 2008 Triton (KH generation facelift) offered a blend of utility, comfort, and durability. Its independent front suspension provided a more car-like ride compared to some competitors, while retaining strong off-road capability. Available in various body styles (single cab, extended cab, double cab) and drivetrains (2WD, 4WD), it catered to a broad range of customer needs. Key Features Key Features: Strong chassis, reliable engine options, versatile cargo bed, available Super Select 4WD system, comfortable cabin for its class. 📋 Manual Details Coverage Areas Coverage Areas: All styles, all trims, all engines (as specified by the product description) Page Count Page Count: Hundreds of pages (estimated 1000+ pages based on typical factory manuals of this scope) Manual Type Manual Type: Factory Service Repair Manual Manual Type Clarification: This is a genuine factory service manual, not a Haynes or Chilton type aftermarket guide. It contains the same information used by dealership technicians. Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Systems Covered: Engine, Transmission, Drivetrain (Differential, Axle), Brakes, Suspension, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, HVAC (Heater/Air Conditioner), Engine Control System, Chassis, Body, Restraint System, Interior, Electrical System, Wiring Diagrams, General Maintenance, Troubleshooting, Periodic Lubrication Engine Control System: Detailed information on the Engine Control Module (ECM), sensors, actuators, diagnostic trouble codes (DTCs), and troubleshooting procedures for gasoline and diesel variants. Chassis Body: Includes information on frame construction, body panels, doors, hood, tailgate, bumpers, and related hardware. Repair procedures for body damage and alignment. Restraint System: Details on airbags, seatbelts, SRS (Supplemental Restraint System) components, and diagnostic procedures for the SRS system. Interior: Coverage of interior trim, dashboard, seats, carpets, headliner, and components like the instrument cluster, HVAC controls, and audio system removal/installation. Differential Drive: In-depth procedures for servicing front and rear differentials, transfer cases (including Super Select 4WD system), and drive shafts. Axle: Information on front and rear axle assemblies, wheel hubs, and bearings, including service and replacement procedures. Cooling System: Radiator, fans, thermostat, water pump, coolant hoses, and coolant specifications. Fuel Injection Fuel System: Fuel tank, fuel pump, fuel filter, injectors, high-pressure fuel pump (for diesel), fuel lines, and diagnostic procedures. Emission System: Catalytic converter, exhaust system, EGR (Exhaust Gas Recirculation) system, and emission control components. Heater Air Conditional: HVAC system components, refrigerant service, blower motor, heater core, evaporator, A/C compressor, and diagnostic procedures. Steering: Power steering system, steering column, steering gearbox/rack, tie rods, and wheel alignment specifications. Suspension: Front independent suspension (double wishbone), rear leaf spring suspension, shock absorbers, springs, control arms, and bushings. Procedures Included Procedures Included: Maintenance, Troubleshooting, Repair, Rebuild, Refurbish, Restoration, Diagnostics, Inspection, Adjustment, Lubrication, Electrical Diagnosis Procedures Included Detail: Detailed substeps, notes, cautions, and warnings are provided for each repair procedure to ensure accuracy and safety. Technical Depth Technical Depth: Comprehensive, detailed step-by-step instructions, advanced troubleshooting guide, factory-trained technician level information, diagnostic and repair procedures Technical Depth Benefit: Empowers owners to perform advanced maintenance and repairs, saving significant costs on dealership labor. 📊 Manual Specifications File Format File Format: PDF Searchable Text: Yes, the PDF is likely text-searchable, allowing quick retrieval of specific information using keywords. Software Requirement: Adobe PDF Reader Print Quality Print Quality: High resolution, fully printable (individual pages or entire manual) Print Quality Benefit: Ability to print only necessary pages reduces paper usage and wear on the manual compared to a physical copy. Binding Type Binding Type: Digital Download (printable) Delivery Method: Instant Download Link Post-Payment Paper Type Paper Type: Not applicable (digital format) ⚙️ Engine Specifications Primary Engine Primary Engine: 4D56: 2.5L (2477cc) SOHC 16-valve Inline-4 Turbocharged Diesel. Output typically around 134-178 hp (100-132 kW) and 314-400 Nm (231-295 lb-ft) of torque, depending on turbocharger and intercooler specifications. Engine Code: 4D56 Engine Type: Turbocharged Diesel Displacement Liters: 2.5 Performance Performance: Torque-rich diesel engine suitable for towing and hauling. Performance varies significantly based on specific engine tune and vehicle configuration (e.g., drivetrain, body style). Horsepower Range Ps: 134-178 PS Torque Nm Range: 314-400 Nm Fuel System Fuel System: Common Rail Direct Injection (CRDI) with turbocharging and intercooler. 🔧 Transmission Standard Standard: 5-speed Manual Transmission Optional Optional: 4-speed or 5-speed Automatic Transmission (depending on market and trim level) Features Features: Available with Mitsubishi's Super Select 4WD system, offering various modes including 2WD, 4WD Full-Time, 4WD High with Locked Center Differential, and...
Global (often referred to as Mitsubishi Strada, Mitsubishi L200, or Mitsubishi Mighty Max in various markets)
Generation
Generation:
Fourth Generation (KB/KH)
Codes
Chassis Code:
KB4T (likely, as KH refers to the facelift)
👋 Introduction
Market Position
Market Position:
Robust and capable mid-size pickup truck, popular for work, recreation, and off-road applications. Competes with models like the Toyota Hilux, Ford Ranger, and Nissan Navara.
Market Segment:
Mid-size pickup truck / Utility vehicle
Competitive Analysis
Competitive Analysis:
The 2008 Triton (KH generation facelift) offered a blend of utility, comfort, and durability. Its independent front suspension provided a more car-like ride compared to some competitors, while retaining strong off-road capability. Available in various body styles (single cab, extended cab, double cab) and drivetrains (2WD, 4WD), it catered to a broad range of customer needs.
Key Features
Key Features:
Strong chassis, reliable engine options, versatile cargo bed, available Super Select 4WD system, comfortable cabin for its class.
📋 Manual Details
Coverage Areas
Coverage Areas:
All styles, all trims, all engines (as specified by the product description)
Page Count
Page Count:
Hundreds of pages (estimated 1000+ pages based on typical factory manuals of this scope)
Manual Type
Manual Type:
Factory Service Repair Manual
Manual Type Clarification:
This is a genuine factory service manual, not a Haynes or Chilton type aftermarket guide. It contains the same information used by dealership technicians.
Detailed information on the Engine Control Module (ECM), sensors, actuators, diagnostic trouble codes (DTCs), and troubleshooting procedures for gasoline and diesel variants.
Chassis Body:
Includes information on frame construction, body panels, doors, hood, tailgate, bumpers, and related hardware. Repair procedures for body damage and alignment.
Restraint System:
Details on airbags, seatbelts, SRS (Supplemental Restraint System) components, and diagnostic procedures for the SRS system.
Interior:
Coverage of interior trim, dashboard, seats, carpets, headliner, and components like the instrument cluster, HVAC controls, and audio system removal/installation.
Differential Drive:
In-depth procedures for servicing front and rear differentials, transfer cases (including Super Select 4WD system), and drive shafts.
Axle:
Information on front and rear axle assemblies, wheel hubs, and bearings, including service and replacement procedures.
Cooling System:
Radiator, fans, thermostat, water pump, coolant hoses, and coolant specifications.
Empowers owners to perform advanced maintenance and repairs, saving significant costs on dealership labor.
📊 Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Yes, the PDF is likely text-searchable, allowing quick retrieval of specific information using keywords.
Software Requirement:
Adobe PDF Reader
Print Quality
Print Quality:
High resolution, fully printable (individual pages or entire manual)
Print Quality Benefit:
Ability to print only necessary pages reduces paper usage and wear on the manual compared to a physical copy.
Binding Type
Binding Type:
Digital Download (printable)
Delivery Method:
Instant Download Link Post-Payment
Paper Type
Paper Type:
Not applicable (digital format)
⚙️ Engine Specifications
Primary Engine
Primary Engine:
4D56: 2.5L (2477cc) SOHC 16-valve Inline-4 Turbocharged Diesel. Output typically around 134-178 hp (100-132 kW) and 314-400 Nm (231-295 lb-ft) of torque, depending on turbocharger and intercooler specifications.
Engine Code:
4D56
Engine Type:
Turbocharged Diesel
Displacement Liters:
2.5
Performance
Performance:
Torque-rich diesel engine suitable for towing and hauling. Performance varies significantly based on specific engine tune and vehicle configuration (e.g., drivetrain, body style).
Horsepower Range Ps:
134-178 PS
Torque Nm Range:
314-400 Nm
Fuel System
Fuel System:
Common Rail Direct Injection (CRDI) with turbocharging and intercooler.
🔧 Transmission
Standard
Standard:
5-speed Manual Transmission
Optional
Optional:
4-speed or 5-speed Automatic Transmission (depending on market and trim level)
Features
Features:
Available with Mitsubishi's Super Select 4WD system, offering various modes including 2WD, 4WD Full-Time, 4WD High with Locked Center Differential, and 4WD Low.
📐 Dimensions
Exterior
Exterior Dimensions:
Varies by body style (Single Cab, Club Cab, Double Cab). Example (Double Cab): Length: ~5080-5195 mm, Width: ~1775-1800 mm, Height: ~1770-1815 mm.
Interior
Interior Dimensions:
Cabin space varies by body style. Double Cab offers seating for 4-5 passengers with reasonable rear legroom for a pickup truck of its era.
Cargo
Cargo Dimensions:
Bed length varies by body style, typically ranging from ~1500 mm to ~1805 mm.
Weights
Curb Weight:
Approximately 1700-1950 kg (depending on configuration).
🛡️ Safety Features
Ratings
Safety Ratings:
ANCAP: 4-star rating (for some configurations), Euro NCAP: 3-star rating (for some configurations). Ratings vary by specific test year and region.
Active Features
Active Features:
ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), optional Active Stability Control (ASC) and Traction Control (TCL) on higher trims.
Passive Features
Passive Features:
Driver and front passenger airbags. Side airbags and curtain airbags were optional or standard on higher trims.
💡 Technology Features
Infotainment
Infotainment Features:
Base models typically feature a standard AM/FM radio with CD player. Higher trims may offer a more advanced audio system, potentially with MP3 playback and auxiliary input. Bluetooth connectivity was not common on base models from this era.
Driver Assistance
Driver Assistance Features:
ABS, EBD were common. Advanced driver-assistance systems (ADAS) like adaptive cruise control, lane departure warning, etc., were not standard or widely available on this model.
Connectivity
Connectivity Features:
Limited by modern standards. Primarily focused on audio connectivity (CD, Aux-in).
🔧 Maintenance
Service Intervals
Service Intervals:
Typical oil change every 5,000-10,000 km or 6-12 months. Timing belt replacement (if applicable to the 4D56 variant used) around 100,000 km. Other intervals for filters, coolant, brake fluid, etc., detailed in the manual.
Oil Change Interval Km:
5,000 - 10,000
Timing Belt Interval Km:
100,000
Fluid Specifications
Engine Oil Specification:
Refer to manual for specific API/ACEA ratings and viscosity grade (e.g., 5W-30, 10W-30 for diesel, depending on climate and specific engine variant). Likely requires API CI-4 or higher for diesel engines.
Mitsubishi Genuine Super Long Life Coolant (Green) or equivalent HOAT coolant, mixed 50/50 with distilled water.
Known Issues
Known Issues:
Potential for EGR valve clogging in diesel engines due to soot buildup, injector issues (especially on older high-mileage units), and occasional issues with the turbocharger or intercooler. Body rust can be a concern in certain climates. Suspension components and clutch wear are typical for high-mileage trucks.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mitsubishi has a long history of producing robust and reliable trucks, dating back to models like the Mitsubishi Forte and the original L200/Mighty Max in the 1970s.
Model Evolution
Model Evolution:
The fourth generation Triton (2005-2015) saw a significant redesign with more modern styling and improved comfort. The 2008 model year represents a facelift of this generation, often referred to as the KH model, featuring revised front-end styling, updated interior features, and potentially enhanced powertrain options.
Generation Years:
2005-2015 (Fourth Generation), 2008 facelift (KH)
Production
Production Locations:
Primarily manufactured in Thailand. Also produced in other Mitsubishi assembly plants globally depending on market.
🏆 Awards & Recognition
Recognitions
Recognitions:
The Triton model line has consistently received praise for its off-road capability and durability in various automotive publications and consumer surveys within its respective markets.