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Mitsubishi Triton 2008 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Triton Year: 2008 Market Designation: Global (often referred to as Mitsubishi Strada, Mitsubishi L200, or Mitsubishi Mighty Max in various markets) Generation Generation: Fourth Generation (KB/KH) Codes Chassis Code: KB4T (likely, as KH refers to the facelift) 👋 Introduction Market Position Market Position: Robust and capable mid-size pickup truck, popular for work, recreation, and off-road applications. Competes with models like the Toyota Hilux, Ford Ranger, and Nissan Navara. Market Segment: Mid-size pickup truck / Utility vehicle Competitive Analysis Competitive Analysis: The 2008 Triton (KH generation facelift) offered a blend of utility, comfort, and durability. Its independent front suspension provided a more car-like ride compared to some competitors, while retaining strong off-road capability. Available in various body styles (single cab, extended cab, double cab) and drivetrains (2WD, 4WD), it catered to a broad range of customer needs. Key Features Key Features: Strong chassis, reliable engine options, versatile cargo bed, available Super Select 4WD system, comfortable cabin for its class. 📋 Manual Details Coverage Areas Coverage Areas: All styles, all trims, all engines (as specified by the product description) Page Count Page Count: Hundreds of pages (estimated 1000+ pages based on typical factory manuals of this scope) Manual Type Manual Type: Factory Service Repair Manual Manual Type Clarification: This is a genuine factory service manual, not a Haynes or Chilton type aftermarket guide. It contains the same information used by dealership technicians. Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Systems Covered: Engine, Transmission, Drivetrain (Differential, Axle), Brakes, Suspension, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, HVAC (Heater/Air Conditioner), Engine Control System, Chassis, Body, Restraint System, Interior, Electrical System, Wiring Diagrams, General Maintenance, Troubleshooting, Periodic Lubrication Engine Control System: Detailed information on the Engine Control Module (ECM), sensors, actuators, diagnostic trouble codes (DTCs), and troubleshooting procedures for gasoline and diesel variants. Chassis Body: Includes information on frame construction, body panels, doors, hood, tailgate, bumpers, and related hardware. Repair procedures for body damage and alignment. Restraint System: Details on airbags, seatbelts, SRS (Supplemental Restraint System) components, and diagnostic procedures for the SRS system. Interior: Coverage of interior trim, dashboard, seats, carpets, headliner, and components like the instrument cluster, HVAC controls, and audio system removal/installation. Differential Drive: In-depth procedures for servicing front and rear differentials, transfer cases (including Super Select 4WD system), and drive shafts. Axle: Information on front and rear axle assemblies, wheel hubs, and bearings, including service and replacement procedures. Cooling System: Radiator, fans, thermostat, water pump, coolant hoses, and coolant specifications. Fuel Injection Fuel System: Fuel tank, fuel pump, fuel filter, injectors, high-pressure fuel pump (for diesel), fuel lines, and diagnostic procedures. Emission System: Catalytic converter, exhaust system, EGR (Exhaust Gas Recirculation) system, and emission control components. Heater Air Conditional: HVAC system components, refrigerant service, blower motor, heater core, evaporator, A/C compressor, and diagnostic procedures. Steering: Power steering system, steering column, steering gearbox/rack, tie rods, and wheel alignment specifications. Suspension: Front independent suspension (double wishbone), rear leaf spring suspension, shock absorbers, springs, control arms, and bushings. Procedures Included Procedures Included: Maintenance, Troubleshooting, Repair, Rebuild, Refurbish, Restoration, Diagnostics, Inspection, Adjustment, Lubrication, Electrical Diagnosis Procedures Included Detail: Detailed substeps, notes, cautions, and warnings are provided for each repair procedure to ensure accuracy and safety. Technical Depth Technical Depth: Comprehensive, detailed step-by-step instructions, advanced troubleshooting guide, factory-trained technician level information, diagnostic and repair procedures Technical Depth Benefit: Empowers owners to perform advanced maintenance and repairs, saving significant costs on dealership labor. 📊 Manual Specifications File Format File Format: PDF Searchable Text: Yes, the PDF is likely text-searchable, allowing quick retrieval of specific information using keywords. Software Requirement: Adobe PDF Reader Print Quality Print Quality: High resolution, fully printable (individual pages or entire manual) Print Quality Benefit: Ability to print only necessary pages reduces paper usage and wear on the manual compared to a physical copy. Binding Type Binding Type: Digital Download (printable) Delivery Method: Instant Download Link Post-Payment Paper Type Paper Type: Not applicable (digital format) ⚙️ Engine Specifications Primary Engine Primary Engine: 4D56: 2.5L (2477cc) SOHC 16-valve Inline-4 Turbocharged Diesel. Output typically around 134-178 hp (100-132 kW) and 314-400 Nm (231-295 lb-ft) of torque, depending on turbocharger and intercooler specifications. Engine Code: 4D56 Engine Type: Turbocharged Diesel Displacement Liters: 2.5 Performance Performance: Torque-rich diesel engine suitable for towing and hauling. Performance varies significantly based on specific engine tune and vehicle configuration (e.g., drivetrain, body style). Horsepower Range Ps: 134-178 PS Torque Nm Range: 314-400 Nm Fuel System Fuel System: Common Rail Direct Injection (CRDI) with turbocharging and intercooler. 🔧 Transmission Standard Standard: 5-speed Manual Transmission Optional Optional: 4-speed or 5-speed Automatic Transmission (depending on market and trim level) Features Features: Available with Mitsubishi's Super Select 4WD system, offering various modes including 2WD, 4WD Full-Time, 4WD High with Locked Center Differential, and...
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Mitsubishi Triton 2008 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Triton
Year:
2008
Market Designation:
Global (often referred to as Mitsubishi Strada, Mitsubishi L200, or Mitsubishi Mighty Max in various markets)
Generation
Generation:
Fourth Generation (KB/KH)
Codes
Chassis Code:
KB4T (likely, as KH refers to the facelift)
👋 Introduction
Market Position
Market Position:
Robust and capable mid-size pickup truck, popular for work, recreation, and off-road applications. Competes with models like the Toyota Hilux, Ford Ranger, and Nissan Navara.
Market Segment:
Mid-size pickup truck / Utility vehicle
Competitive Analysis
Competitive Analysis:
The 2008 Triton (KH generation facelift) offered a blend of utility, comfort, and durability. Its independent front suspension provided a more car-like ride compared to some competitors, while retaining strong off-road capability. Available in various body styles (single cab, extended cab, double cab) and drivetrains (2WD, 4WD), it catered to a broad range of customer needs.
Key Features
Key Features:
Strong chassis, reliable engine options, versatile cargo bed, available Super Select 4WD system, comfortable cabin for its class.
📋 Manual Details
Coverage Areas
Coverage Areas:
All styles, all trims, all engines (as specified by the product description)
Page Count
Page Count:
Hundreds of pages (estimated 1000+ pages based on typical factory manuals of this scope)
Manual Type
Manual Type:
Factory Service Repair Manual
Manual Type Clarification:
This is a genuine factory service manual, not a Haynes or Chilton type aftermarket guide. It contains the same information used by dealership technicians.
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine, Transmission, Drivetrain (Differential, Axle), Brakes, Suspension, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, HVAC (Heater/Air Conditioner), Engine Control System, Chassis, Body, Restraint System, Interior, Electrical System, Wiring Diagrams, General Maintenance, Troubleshooting, Periodic Lubrication
Engine Control System:
Detailed information on the Engine Control Module (ECM), sensors, actuators, diagnostic trouble codes (DTCs), and troubleshooting procedures for gasoline and diesel variants.
Chassis Body:
Includes information on frame construction, body panels, doors, hood, tailgate, bumpers, and related hardware. Repair procedures for body damage and alignment.
Restraint System:
Details on airbags, seatbelts, SRS (Supplemental Restraint System) components, and diagnostic procedures for the SRS system.
Interior:
Coverage of interior trim, dashboard, seats, carpets, headliner, and components like the instrument cluster, HVAC controls, and audio system removal/installation.
Differential Drive:
In-depth procedures for servicing front and rear differentials, transfer cases (including Super Select 4WD system), and drive shafts.
Axle:
Information on front and rear axle assemblies, wheel hubs, and bearings, including service and replacement procedures.
Cooling System:
Radiator, fans, thermostat, water pump, coolant hoses, and coolant specifications.
Fuel Injection Fuel System:
Fuel tank, fuel pump, fuel filter, injectors, high-pressure fuel pump (for diesel), fuel lines, and diagnostic procedures.
Emission System:
Catalytic converter, exhaust system, EGR (Exhaust Gas Recirculation) system, and emission control components.
Heater Air Conditional:
HVAC system components, refrigerant service, blower motor, heater core, evaporator, A/C compressor, and diagnostic procedures.
Steering:
Power steering system, steering column, steering gearbox/rack, tie rods, and wheel alignment specifications.
Suspension:
Front independent suspension (double wishbone), rear leaf spring suspension, shock absorbers, springs, control arms, and bushings.
Procedures Included
Procedures Included:
Maintenance, Troubleshooting, Repair, Rebuild, Refurbish, Restoration, Diagnostics, Inspection, Adjustment, Lubrication, Electrical Diagnosis
Procedures Included Detail:
Detailed substeps, notes, cautions, and warnings are provided for each repair procedure to ensure accuracy and safety.
Technical Depth
Technical Depth:
Comprehensive, detailed step-by-step instructions, advanced troubleshooting guide, factory-trained technician level information, diagnostic and repair procedures
Technical Depth Benefit:
Empowers owners to perform advanced maintenance and repairs, saving significant costs on dealership labor.
📊 Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Yes, the PDF is likely text-searchable, allowing quick retrieval of specific information using keywords.
Software Requirement:
Adobe PDF Reader
Print Quality
Print Quality:
High resolution, fully printable (individual pages or entire manual)
Print Quality Benefit:
Ability to print only necessary pages reduces paper usage and wear on the manual compared to a physical copy.
Binding Type
Binding Type:
Digital Download (printable)
Delivery Method:
Instant Download Link Post-Payment
Paper Type
Paper Type:
Not applicable (digital format)
⚙️ Engine Specifications
Primary Engine
Primary Engine:
4D56: 2.5L (2477cc) SOHC 16-valve Inline-4 Turbocharged Diesel. Output typically around 134-178 hp (100-132 kW) and 314-400 Nm (231-295 lb-ft) of torque, depending on turbocharger and intercooler specifications.
Engine Code:
4D56
Engine Type:
Turbocharged Diesel
Displacement Liters:
2.5
Performance
Performance:
Torque-rich diesel engine suitable for towing and hauling. Performance varies significantly based on specific engine tune and vehicle configuration (e.g., drivetrain, body style).
Horsepower Range Ps:
134-178 PS
Torque Nm Range:
314-400 Nm
Fuel System
Fuel System:
Common Rail Direct Injection (CRDI) with turbocharging and intercooler.
🔧 Transmission
Standard
Standard:
5-speed Manual Transmission
Optional
Optional:
4-speed or 5-speed Automatic Transmission (depending on market and trim level)
Features
Features:
Available with Mitsubishi's Super Select 4WD system, offering various modes including 2WD, 4WD Full-Time, 4WD High with Locked Center Differential, and 4WD Low.
📐 Dimensions
Exterior
Exterior Dimensions:
Varies by body style (Single Cab, Club Cab, Double Cab). Example (Double Cab): Length: ~5080-5195 mm, Width: ~1775-1800 mm, Height: ~1770-1815 mm.
Interior
Interior Dimensions:
Cabin space varies by body style. Double Cab offers seating for 4-5 passengers with reasonable rear legroom for a pickup truck of its era.
Cargo
Cargo Dimensions:
Bed length varies by body style, typically ranging from ~1500 mm to ~1805 mm.
Weights
Curb Weight:
Approximately 1700-1950 kg (depending on configuration).
🛡️ Safety Features
Ratings
Safety Ratings:
ANCAP: 4-star rating (for some configurations), Euro NCAP: 3-star rating (for some configurations). Ratings vary by specific test year and region.
Active Features
Active Features:
ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), optional Active Stability Control (ASC) and Traction Control (TCL) on higher trims.
Passive Features
Passive Features:
Driver and front passenger airbags. Side airbags and curtain airbags were optional or standard on higher trims.
💡 Technology Features
Infotainment
Infotainment Features:
Base models typically feature a standard AM/FM radio with CD player. Higher trims may offer a more advanced audio system, potentially with MP3 playback and auxiliary input. Bluetooth connectivity was not common on base models from this era.
Driver Assistance
Driver Assistance Features:
ABS, EBD were common. Advanced driver-assistance systems (ADAS) like adaptive cruise control, lane departure warning, etc., were not standard or widely available on this model.
Connectivity
Connectivity Features:
Limited by modern standards. Primarily focused on audio connectivity (CD, Aux-in).
🔧 Maintenance
Service Intervals
Service Intervals:
Typical oil change every 5,000-10,000 km or 6-12 months. Timing belt replacement (if applicable to the 4D56 variant used) around 100,000 km. Other intervals for filters, coolant, brake fluid, etc., detailed in the manual.
Oil Change Interval Km:
5,000 - 10,000
Timing Belt Interval Km:
100,000
Fluid Specifications
Engine Oil Specification:
Refer to manual for specific API/ACEA ratings and viscosity grade (e.g., 5W-30, 10W-30 for diesel, depending on climate and specific engine variant). Likely requires API CI-4 or higher for diesel engines.
Transmission Fluid Specification:
Manual: Gear oil (e.g., GL-4 75W-90). Automatic: ATF SP-III or equivalent.
Coolant Specification:
Mitsubishi Genuine Super Long Life Coolant (Green) or equivalent HOAT coolant, mixed 50/50 with distilled water.
Known Issues
Known Issues:
Potential for EGR valve clogging in diesel engines due to soot buildup, injector issues (especially on older high-mileage units), and occasional issues with the turbocharger or intercooler. Body rust can be a concern in certain climates. Suspension components and clutch wear are typical for high-mileage trucks.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mitsubishi has a long history of producing robust and reliable trucks, dating back to models like the Mitsubishi Forte and the original L200/Mighty Max in the 1970s.
Model Evolution
Model Evolution:
The fourth generation Triton (2005-2015) saw a significant redesign with more modern styling and improved comfort. The 2008 model year represents a facelift of this generation, often referred to as the KH model, featuring revised front-end styling, updated interior features, and potentially enhanced powertrain options.
Generation Years:
2005-2015 (Fourth Generation), 2008 facelift (KH)
Production
Production Locations:
Primarily manufactured in Thailand. Also produced in other Mitsubishi assembly plants globally depending on market.
🏆 Awards & Recognition
Recognitions
Recognitions:
The Triton model line has consistently received praise for its off-road capability and durability in various automotive publications and consumer surveys within its respective markets.
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