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2008 Polaris Sportsman 500 EFI X2 Touring 500 H.O. ATV Workshop Repair Service Manual Best Download PDF

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🏷️ Basic Information Identification Make: Polaris Model: Sportsman 500 X2 Touring Year: 2008 Body Style: All-Terrain Vehicle (ATV) Variant Trims: 500 EFI, X2, Touring, 500 H.O. Codes Engine Code Prefix: A08 Transmission Code Designation: PVT (Polaris Variable Transmission) 👋 Introduction Market Position Positioning: High-performance, versatile ATV designed for utility and recreational touring, known for its comfort and capability. Competitive Analysis Key Competitors: Honda Foreman, Yamaha Grizzly, Kawasaki Brute Force Key Features Model Highlights: Independent Rear Suspension (IRS), Polaris Variable Transmission (PVT), Electronic Fuel Injection (EFI), Comfortable seating for two (X2/Touring models), Powerful 500 H.O. engine. 📋 Manual Details Coverage Areas Manual Scope: Comprehensive repair, maintenance, rebuilding, refurbishing, and restoration Covered Models: 2008 Polaris Sportsman 500 EFI, X2, Touring, 500 H.O. ATVs Page Count Estimated Page Count: 500-800 pages (typical for this level of detail) Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format File Format: PDF Download Type: Instant Download 📖 Manual Coverage Systems Covered Engine: Engine Mechanical, Lubrication System, Cooling System, Engine Control System (EFI), Fuel System, Exhaust System Transmission Drivetrain: Clutch, Manual Transaxle (if applicable for specific configurations), Automatic Transaxle (PVT), Front Axle, Rear Axle Suspension Steering Brakes: Front Suspension, Rear Suspension, Road Wheels & Tires, Brake System, Parking Brake System, Brake Control System, Power Steering System, Steering System Electrical Body: Wiring Diagrams, Starting & Charging System, Lighting System, Driver Information System, Wiper/Washer/Horn, Body Control System, LAN System, Audio Visual/Navigation/Telephone System, Auto Cruise Control System, Power Supply/Ground/Circuit Elements, Body/Lock/Security System, Glasses/Window System & Mirrors, Roof, Exterior & Interior, Instrumental Panel, Seat Comfort Safety: Air Conditioner System, Seat Belts, Supplemental Restraint System (SRS) Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication Diagnostics: Troubleshooting, fault code diagnosis, component testing Repair: Engine disassembly and reassembly, transmission service, suspension overhaul, brake repair, electrical system diagnosis and repair, body panel repair Rebuild Restoration: Detailed instructions for complete engine rebuilds, drivetrain component overhauls, and frame-up restorations Technical Depth Depth Of Information: Professional Technician and Mechanic Level; covers procedures from basic maintenance to advanced diagnostics and complete rebuilds. Visual Aids: High-quality photos, illustrations, and diagrams Completeness Completeness Statement: 100% complete and intact, no missing/corrupt pages/sections. 📊 Manual Specifications File Format File Type: PDF Reader Requirement: PDF Reader (compatible with all versions) Compatibility: All Versions of Windows, Mac, and Linux Print Quality Printability: Printable pages for ease of use during repairs Searchability: Likely searchable text within the PDF for quick information retrieval Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 4-valve Engine Displacement: 499 cc (30.45 cu. in.) Bore X Stroke: 92 mm x 76 mm (3.62 in x 2.99 in) Performance Horsepower: Approximately 34 hp (at peak RPM, varies slightly by year/tune) Torque: Approximately 29.5 lb-ft (at peak RPM, varies slightly by year/tune) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Idle Air Control (IAC) and Throttle Position Sensor (TPS) Fuel Type: Unleaded Gasoline, 87 Octane or higher Cooling System Cooling Method: Liquid-cooled Lubrication System Oil Type: SAE 5W-50 Synthetic ATV Oil (Polaris recommends) Oil Capacity: 2.4 L (2.5 quarts) 🔧 Transmission Standard Transmission Type: Polaris Variable Transmission (PVT) with Engine Braking Drive Modes: High, Low, Neutral, Reverse, Park Features Final Drive: Shaft Drive (2WD/4WD) Transmission Fluid Type: Polaris Demand Drive Fluid (Front Differential) / Polaris AGL Synthetic Gearcase Lubricant (Rear Gearcase) 📐 Dimensions Exterior Length: 85 in. (215.9 cm) Width: 46 in. (116.8 cm) Height: 47 in. (119.4 cm) Weights Dry Weight: 668 lbs (303 kg) Ground Clearance: 11.5 in. (29.2 cm) Towing Capacity: 1500 lbs (680 kg) Rack Capacity Front: 100 lbs (45 kg) Rack Capacity Rear: 200 lbs (91 kg) Cargo Cargo Box Capacity X2: 23.2 cu. ft. (with the Versa-Trac system) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (ATVs are not typically rated by NCAP or IIHS) Active Features Braking System: Hydraulic Disc Brakes (Front and Rear) Drive System: On-Demand 4WD with 2WD option Engine Braking: Standard on PVT for downhill control Passive Features Seating: Two-up seating capability (Touring/X2 models) Lighting: Dual 50W headlights, dual 27W taillights Rollover Protection: N/A (ATVs typically do not have integrated rollover protection systems) 💡 Technology Features Infotainment Instrument Cluster: Digital Gauge with speedometer, odometer, trip meter, tachometer, high/low gear indicator, fuel gauge, clock, AWD indicator, neutral/reverse indicator, battery voltage, parking brake reminder. Driver Assistance Efi System: Electronic Fuel Injection for improved throttle response, fuel efficiency, and cold-weather starting. On Demand 4Wd: Automatically engages front wheels when rear wheels lose traction. Engine Braking: A benefit of the PVT system, aiding in controlled descents. Connectivity Lan System: Internal LAN system for communication between electronic control units. 🔧 Maintenance Service Intervals Oil Change Interval: Every 100 hours or 12 months (whichever comes first) Air Filter Inspection: Every 25 hours or monthly; clean or replace as needed...
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Type: Atv
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Sku: 50729
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2008 Polaris Sportsman 500 EFI X2 Touring 500 H.O. ATV Workshop Repair Service Manual Best Download PDF
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman 500 X2 Touring
Year:
2008
Body Style:
All-Terrain Vehicle (ATV)
Variant Trims:
500 EFI, X2, Touring, 500 H.O.
Codes
Engine Code Prefix:
A08
Transmission Code Designation:
PVT (Polaris Variable Transmission)
👋 Introduction
Market Position
Positioning:
High-performance, versatile ATV designed for utility and recreational touring, known for its comfort and capability.
Competitive Analysis
Key Competitors:
Honda Foreman, Yamaha Grizzly, Kawasaki Brute Force
Key Features
Model Highlights:
Independent Rear Suspension (IRS), Polaris Variable Transmission (PVT), Electronic Fuel Injection (EFI), Comfortable seating for two (X2/Touring models), Powerful 500 H.O. engine.
📋 Manual Details
Coverage Areas
Manual Scope:
Comprehensive repair, maintenance, rebuilding, refurbishing, and restoration
Covered Models:
2008 Polaris Sportsman 500 EFI, X2, Touring, 500 H.O. ATVs
Page Count
Estimated Page Count:
500-800 pages (typical for this level of detail)
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English
Format
File Format:
PDF
Download Type:
Instant Download
📖 Manual Coverage
Systems Covered
Engine:
Engine Mechanical, Lubrication System, Cooling System, Engine Control System (EFI), Fuel System, Exhaust System
Transmission Drivetrain:
Clutch, Manual Transaxle (if applicable for specific configurations), Automatic Transaxle (PVT), Front Axle, Rear Axle
Suspension Steering Brakes:
Front Suspension, Rear Suspension, Road Wheels & Tires, Brake System, Parking Brake System, Brake Control System, Power Steering System, Steering System
Electrical Body:
Wiring Diagrams, Starting & Charging System, Lighting System, Driver Information System, Wiper/Washer/Horn, Body Control System, LAN System, Audio Visual/Navigation/Telephone System, Auto Cruise Control System, Power Supply/Ground/Circuit Elements, Body/Lock/Security System, Glasses/Window System & Mirrors, Roof, Exterior & Interior, Instrumental Panel, Seat
Comfort Safety:
Air Conditioner System, Seat Belts, Supplemental Restraint System (SRS)
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication
Diagnostics:
Troubleshooting, fault code diagnosis, component testing
Repair:
Engine disassembly and reassembly, transmission service, suspension overhaul, brake repair, electrical system diagnosis and repair, body panel repair
Rebuild Restoration:
Detailed instructions for complete engine rebuilds, drivetrain component overhauls, and frame-up restorations
Technical Depth
Depth Of Information:
Professional Technician and Mechanic Level; covers procedures from basic maintenance to advanced diagnostics and complete rebuilds.
Visual Aids:
High-quality photos, illustrations, and diagrams
Completeness
Completeness Statement:
100% complete and intact, no missing/corrupt pages/sections.
📊 Manual Specifications
File Format
File Type:
PDF
Reader Requirement:
PDF Reader (compatible with all versions)
Compatibility:
All Versions of Windows, Mac, and Linux
Print Quality
Printability:
Printable pages for ease of use during repairs
Searchability:
Likely searchable text within the PDF for quick information retrieval
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 4-valve
Engine Displacement:
499 cc (30.45 cu. in.)
Bore X Stroke:
92 mm x 76 mm (3.62 in x 2.99 in)
Performance
Horsepower:
Approximately 34 hp (at peak RPM, varies slightly by year/tune)
Torque:
Approximately 29.5 lb-ft (at peak RPM, varies slightly by year/tune)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Idle Air Control (IAC) and Throttle Position Sensor (TPS)
Fuel Type:
Unleaded Gasoline, 87 Octane or higher
Cooling System
Cooling Method:
Liquid-cooled
Lubrication System
Oil Type:
SAE 5W-50 Synthetic ATV Oil (Polaris recommends)
Oil Capacity:
2.4 L (2.5 quarts)
🔧 Transmission
Standard
Transmission Type:
Polaris Variable Transmission (PVT) with Engine Braking
Drive Modes:
High, Low, Neutral, Reverse, Park
Features
Final Drive:
Shaft Drive (2WD/4WD)
Transmission Fluid Type:
Polaris Demand Drive Fluid (Front Differential) / Polaris AGL Synthetic Gearcase Lubricant (Rear Gearcase)
📐 Dimensions
Exterior
Length:
85 in. (215.9 cm)
Width:
46 in. (116.8 cm)
Height:
47 in. (119.4 cm)
Weights
Dry Weight:
668 lbs (303 kg)
Ground Clearance:
11.5 in. (29.2 cm)
Towing Capacity:
1500 lbs (680 kg)
Rack Capacity Front:
100 lbs (45 kg)
Rack Capacity Rear:
200 lbs (91 kg)
Cargo
Cargo Box Capacity X2:
23.2 cu. ft. (with the Versa-Trac system)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (ATVs are not typically rated by NCAP or IIHS)
Active Features
Braking System:
Hydraulic Disc Brakes (Front and Rear)
Drive System:
On-Demand 4WD with 2WD option
Engine Braking:
Standard on PVT for downhill control
Passive Features
Seating:
Two-up seating capability (Touring/X2 models)
Lighting:
Dual 50W headlights, dual 27W taillights
Rollover Protection:
N/A (ATVs typically do not have integrated rollover protection systems)
💡 Technology Features
Infotainment
Instrument Cluster:
Digital Gauge with speedometer, odometer, trip meter, tachometer, high/low gear indicator, fuel gauge, clock, AWD indicator, neutral/reverse indicator, battery voltage, parking brake reminder.
Driver Assistance
Efi System:
Electronic Fuel Injection for improved throttle response, fuel efficiency, and cold-weather starting.
On Demand 4Wd:
Automatically engages front wheels when rear wheels lose traction.
Engine Braking:
A benefit of the PVT system, aiding in controlled descents.
Connectivity
Lan System:
Internal LAN system for communication between electronic control units.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 100 hours or 12 months (whichever comes first)
Air Filter Inspection:
Every 25 hours or monthly; clean or replace as needed
Spark Plug Replacement:
Every 100 hours or 12 months
Transmission Fluid Change:
Every 100 hours or 12 months
Fluid Specifications
Engine Oil Viscosity:
SAE 5W-50 Synthetic ATV Oil
Coolant Type:
Ethylene Glycol based antifreeze (50/50 mix with distilled water)
Brake Fluid Type:
DOT 3 or DOT 4 Hydraulic Brake Fluid
Known Issues
Common Wear Items:
Drive belts (PVT), wheel bearings, tie rod ends, ball joints (due to off-road use).
Efi Related:
Potential for throttle body issues or sensor failures if not properly maintained.
Electrical Connectors:
Corrosion in connectors can lead to intermittent electrical issues, especially in wet or muddy conditions.
📚 Vehicle History
Brand Heritage
Polarishistory:
Polaris Industries Inc. is an American manufacturer of snowmobiles, ATVs, motorcycles, and electric vehicles. Founded in 1954, it has a long history of innovation in the powersports industry.
Model Evolution
Sportsman Lineage:
The Sportsman line is Polaris's flagship ATV series, known for its ride comfort, independent suspension, and utility. The 500 H.O. engine has been a staple for many years, evolving with EFI and other technologies.
X2 Touring Addition:
The X2 and Touring variants were introduced to offer enhanced comfort, passenger capacity, and utility features like the versatile Versa-Trac system for the X2, catering to riders who needed more than a traditional single-seat ATV.
Production
Manufacturing Location:
USA (Polaris manufacturing facilities)
🏆 Awards & Recognition
Recognitions
Industry Accolades:
While specific awards for the 2008 model are not readily detailed, Polaris Sportsman ATVs consistently receive positive reviews for their capability, comfort, and utility from automotive and powersports publications.
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