This manual provides comprehensive repair and service information for the 2008 Sportsman 800 EFI X2, Sportsman X-2 700 EFI, and Sportsman Touring 800 EFI models. A renowned American manufacturer has a strong heritage in powersports, and the Sportsman line is celebrated for its comfort, utility, and off-road capability. The X2 variant notably features a versatile 2-up seating configuration. These ATVs are engineered for a wide range of terrains and tasks, offering robust performance and reliability. This factory service manual is the definitive resource for maintaining and repairing your 2008 Sportsman. It covers all essential systems, including detailed procedures for the engine, fuel system, transmission, drivetrain, suspension, steering, brakes, and electrical systems. You will find step-by-step instructions for scheduled maintenance, component repair, disassembly and reassembly, and troubleshooting. With factory-level accuracy and detail, this manual equips owners and technicians with the knowledge necessary to keep their vehicle in optimal condition. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman 800 EFI X2 Model Variant: Sportsman 800 EFI, Sportsman X-2 700 EFI, Sportsman Touring 800 EFI Year: 2008 Product Type: Repair Manual / Service Manual Codes Manual Identifier: Polaris Factory Service Manual 👋 Introduction Market Position Positioning: The definitive factory service resource for owners and technicians of the 2008 Polaris Sportsman 800 EFI X2, 700 EFI X2, and Touring 800 EFI models. Competitive Analysis Comparison: Outperforms aftermarket manuals in accuracy, completeness, and detail, providing factory-level information. Key Features Features: Original factory data, comprehensive system coverage, detailed diagrams, and troubleshooting guides. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive repair, service, and technical information for 2008 Polaris Sportsman models. Page Count Total Pages: 388 Manual Type Type: Factory Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed diagnosis, repair, and overhaul procedures for the 700cc and 800cc ProStar EFI engines. Fuel System: EFI system, fuel pump, injectors, throttle body, and fuel tank service. Cooling System: Radiator, fan, thermostat, coolant specifications, and flushing procedures. Transmission: PVT (Polaris Variable Transmission) system, belt inspection, replacement, clutch service, and drivetrain. Drivetrain: AWD system, front differential, rear differential, driveshafts, and U-joints. Suspension: Front and rear suspension systems, shock absorbers, springs, bushings, and alignment. Steering: Handlebars, tie rods, steering rack, and linkage service. Brakes: Hydraulic brake system, master cylinders, calipers, rotors, brake fluid specifications, and bleeding procedures. Electrical System: Battery, charging system (stator, voltage regulator), starter motor, ignition system, lighting, and wiring diagrams. Chassis And Body: Frame, body panels, fenders, seat, racks, and cargo box (X2 specific) disassembly and reassembly. Instruments And Controls: Gauges, switches, controls, and accessory power outlets. Troubleshooting: Extensive diagnostic flowcharts and troubleshooting guides for common and uncommon issues. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug service, valve adjustments, and drive belt inspection. Repair: Step-by-step instructions for component repair, replacement, and overhaul of all major systems. Diagnostics: Detailed diagnostic procedures, fault codes (DTCs), and testing methodologies. Assembly Disassembly: Complete guidance on dismantling and reassembling the entire ATV. Technical Depth Depth: Comprehensive, covering basic maintenance to full engine and transmission rebuilds. Detail Level: Includes torque specifications, clearances, tolerances, and detailed diagrams. Target Audience: Professional technicians, experienced DIY mechanics, and serious ATV enthusiasts. 📊 Manual Specifications File Format Format: PDF Searchable: Yes (assuming standard PDF creation) Printable: Yes Print Quality Quality: Original Factory Quality (high-resolution, clear diagrams) Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 4-valve, Liquid-Cooled Displacement 700: 683 cc (41.7 cu. in.) Displacement 800: 760 cc (46.4 cu. in.) Bore X Stroke 700: 102 mm x 82 mm (4.02 in. x 3.23 in.) Bore X Stroke 800: 103 mm x 92.5 mm (4.06 in. x 3.64 in.) Compression Ratio 700: 10.0:1 Compression Ratio 800: 10.4:1 Performance Horsepower 700 Est: ~40 HP Horsepower 800 Est: ~50 HP Fuel System Induction: Electronic Fuel Injection (EFI) - Keihin or Mikuni throttle body Fuel Type: Unleaded gasoline, 87 octane minimum Ignition System: Electronic CDI with Digital Spark Advance 🔧 Transmission Standard Type: Polaris Variable Transmission (PVT) with Engine Braking Gearing: H/L/N/R/P (High, Low, Neutral, Reverse, Park) Drive System: Shaft Drive Front Drive Engagement: Automatic All-Wheel Drive (AWD) Features Clutches: Primary and Secondary Clutch Assembly Belt Type: Specific PVT Belt (refer to manual for part numbers and dimensions) 📐 Dimensions Exterior Length X Width X Height 700/800: Approx. 85.1 x 49.5 x 48 in. (216 x 125.7 x 121.9 cm) Wheelbase: Approx. 50.5 in. (128.3 cm) Ground Clearance: Approx. 11.25 in. (28.6 cm) Cargo Rear Rack Capacity: 200 lbs (90 kg) Front Rack Capacity: 100 lbs (45 kg) Weights Dry Weight 700: Approx. 676 lbs (307 kg) Dry Weight 800: Approx. 705 lbs (320 kg) Towing Capacity: 1500 lbs (680 kg) Gcvw: 2500 lbs (1134 kg) 🛡️ Safety Features Ratings Atv Safety: Refer to Polaris owner's...
This manual provides comprehensive repair and service information for the 2008 Sportsman 800 EFI X2, Sportsman X-2 700 EFI, and Sportsman Touring 800 EFI models. A renowned American manufacturer has a strong heritage in powersports, and the Sportsman line is celebrated for its comfort, utility, and off-road capability. The X2 variant notably features a versatile 2-up seating configuration. These ATVs are engineered for a wide range of terrains and tasks, offering robust performance and reliability.
This factory service manual is the definitive resource for maintaining and repairing your 2008 Sportsman. It covers all essential systems, including detailed procedures for the engine, fuel system, transmission, drivetrain, suspension, steering, brakes, and electrical systems. You will find step-by-step instructions for scheduled maintenance, component repair, disassembly and reassembly, and troubleshooting. With factory-level accuracy and detail, this manual equips owners and technicians with the knowledge necessary to keep their vehicle in optimal condition.