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‘08 Polaris Sportsman Touring 500 EFI 2008 Owners Manual

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🏷️ Basic Information Identification Make: Polaris Model: Sportsman Touring 500 EFI Year: 2008 Model Variant: Touring 👋 Introduction Market Position Category: All-Terrain Vehicle (ATV) Segment: Utility/Recreational Touring Competitive Analysis Competitors: Can-Am Outlander, Honda Foreman/Rubicon, Yamaha Grizzly, Arctic Cat TRV Key Features Engine Type: 500cc class, liquid-cooled, EFI Drivetrain: On-Demand True AWD/2WD Suspension: Independent Front and Rear Suspension (IRS) Seating: Two-up touring capability Fuel Delivery: Electronic Fuel Injection (EFI) 📋 Manual Details Coverage Areas Primary Coverage: Owner's Manual Secondary Coverage: Basic Maintenance, Operation, Safety Page Count Estimated Page Count: Approximately 150-200 pages (typical for model year and type) Manual Type Type: Owner's Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Description, operation, basic maintenance, troubleshooting Fuel System: EFI system overview, fuel pump, injectors, fuel filter Drivetrain: CVT transmission, AWD system, drive shafts, differentials Suspension: Independent front and rear suspension, shock absorbers, adjustments Brakes: Hydraulic disc brakes, brake fluid, bleeding procedures (basic) Electrical: Battery, charging system, ignition, lighting, starter motor, fuses Cooling System: Radiator, fan, coolant type and capacity Controls And Instruments: Handlebar controls, dashboard indicators, warning lights Chassis And Body: Frame, body panels, racks, seating Procedures Included Operation: Pre-ride inspection, starting and stopping procedures, safe riding practices Maintenance: Fluid checks and changes, filter replacements, lubrication, tire pressure Troubleshooting: Common issues and basic diagnostic steps (e.g., starting problems, engine performance) Storage: Short-term and long-term storage recommendations Safety Precautions: General safety guidelines, protective gear recommendations Technical Depth Depth: Owner-level maintenance and operation. Does not include detailed internal engine or transmission rebuilds, advanced electrical diagnostics, or bodywork repair procedures requiring specialized tools. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Likely searchable if the original scanned document was OCR'd Print Quality Printability: Printable on standard printers Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 4-valve Displacement: 499cc Cooling System: Liquid Bore X Stroke: 92.0 mm x 74.9 mm Fuel System: Electronic Fuel Injection (EFI) Ignition: CDI with Digital Advance Starting System: Electric Performance Horsepower Estimate: Approximately 30-33 HP (typical for class and displacement) Torque Estimate: Approximately 28-30 lb-ft (typical for class and displacement) 🔧 Transmission Standard Transmission Type: Automatic (Polaris PVT - Polaris Variable Transmission) Drive System: On-Demand True AWD/2WD Gear Selection: High, Low, Neutral, Reverse, Park Features Engine Braking: Yes, inherent with CVT 📐 Dimensions Exterior Length: 85.5 in (2172 mm) Width: 47.75 in (1213 mm) Height: 48 in (1219 mm) to seat, 50.2 in (1275 mm) to handlebars Wheelbase: 56 in (1422 mm) Ground Clearance: 11.5 in (292 mm) Weights Dry Weight: 708 lbs (321 kg) Towing Capacity: 1500 lbs (680 kg) Rack Capacity Front: 100 lbs (45 kg) Rack Capacity Rear: 200 lbs (90 kg) Cargo Storage: Front and rear cargo racks, under-seat storage 🛡️ Safety Features Ratings Atv Safety Standards: Conforms to ANSI standards Active Features Braking System: Hydraulic Disc Brakes (Front & Rear) Drive Mode: On-Demand True AWD/2WD for optimal traction Passive Features Lighting: Dual 50W headlights, 35W taillight/brakelight Rollover Protection: N/A (ATV design) Operator Safety: Emphasis on protective gear and safe riding practices 💡 Technology Features Infotainment Display: Digital gauge cluster with speedometer, tachometer, odometer, trip meter, fuel gauge, AWD indicator, clock, gear indicator. Driver Assistance Traction Control: Not present; relies on mechanical AWD system. Connectivity Connectivity Features: N/A (no advanced electronic connectivity like Bluetooth or GPS from the factory for this model year). 🔧 Maintenance Service Intervals Oil Change Interval: Every 100 hours or 6 months (whichever comes first), 1000 miles Air Filter Inspection: Every 25 hours or monthly, clean as needed, replace as needed Spark Plug Replacement: Recommended every 100 hours or annually Transmission Fluid Change: Every 100 hours or 6 months (PVT lubricant) Coolant Flush Interval: Every 2 years or 24 months Brake Fluid Check: Every 50 hours or quarterly Fluid Specifications Engine Oil Type: SAE 10W-40 Synthetic ATV Engine Oil (API CI-4 rated or equivalent recommended) Engine Oil Capacity: Approximately 2.6 U.S. quarts (2.5 liters) with filter change Coolant Type: Ethylene Glycol based antifreeze/coolant (Polaris recommends specific coolant) Brake Fluid Type: DOT 3 or DOT 4 Hydraulic Brake Fluid Transmission Fluid Type: Polaris PVT Lubricant (proprietary blend, specific part number required for purchase) Known Issues Common Wear Items: Brake pads, drive belts (CVT), suspension bushings, wheel bearings Potential Electrical Issues: Stator or rectifier failures can occur with age, battery charging system issues. Engine Performance: EFI systems are generally reliable, but can be affected by fuel quality or sensor issues if not maintained. 📚 Vehicle History Brand Heritage Brand Focus: Polaris is a leading manufacturer of powersports vehicles, known for its ATVs, UTVs, and snowmobiles. Model Evolution Sportsman Lineage: The Sportsman line has been a cornerstone of Polaris' ATV offerings, evolving to include various engine sizes and configurations, including touring models for extended...
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‘08 Polaris Sportsman Touring 500 EFI 2008 Owners Manual
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman Touring 500 EFI
Year:
2008
Model Variant:
Touring
👋 Introduction
Market Position
Category:
All-Terrain Vehicle (ATV)
Segment:
Utility/Recreational Touring
Competitive Analysis
Competitors:
Can-Am Outlander, Honda Foreman/Rubicon, Yamaha Grizzly, Arctic Cat TRV
Key Features
Engine Type:
500cc class, liquid-cooled, EFI
Drivetrain:
On-Demand True AWD/2WD
Suspension:
Independent Front and Rear Suspension (IRS)
Seating:
Two-up touring capability
Fuel Delivery:
Electronic Fuel Injection (EFI)
📋 Manual Details
Coverage Areas
Primary Coverage:
Owner's Manual
Secondary Coverage:
Basic Maintenance, Operation, Safety
Page Count
Estimated Page Count:
Approximately 150-200 pages (typical for model year and type)
Manual Type
Type:
Owner's Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Description, operation, basic maintenance, troubleshooting
Fuel System:
EFI system overview, fuel pump, injectors, fuel filter
Drivetrain:
CVT transmission, AWD system, drive shafts, differentials
Suspension:
Independent front and rear suspension, shock absorbers, adjustments
Brakes:
Hydraulic disc brakes, brake fluid, bleeding procedures (basic)
Electrical:
Battery, charging system, ignition, lighting, starter motor, fuses
Cooling System:
Radiator, fan, coolant type and capacity
Controls And Instruments:
Handlebar controls, dashboard indicators, warning lights
Chassis And Body:
Frame, body panels, racks, seating
Procedures Included
Operation:
Pre-ride inspection, starting and stopping procedures, safe riding practices
Maintenance:
Fluid checks and changes, filter replacements, lubrication, tire pressure
Troubleshooting:
Common issues and basic diagnostic steps (e.g., starting problems, engine performance)
Storage:
Short-term and long-term storage recommendations
Safety Precautions:
General safety guidelines, protective gear recommendations
Technical Depth
Depth:
Owner-level maintenance and operation. Does not include detailed internal engine or transmission rebuilds, advanced electrical diagnostics, or bodywork repair procedures requiring specialized tools.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Likely searchable if the original scanned document was OCR'd
Print Quality
Printability:
Printable on standard printers
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 4-valve
Displacement:
499cc
Cooling System:
Liquid
Bore X Stroke:
92.0 mm x 74.9 mm
Fuel System:
Electronic Fuel Injection (EFI)
Ignition:
CDI with Digital Advance
Starting System:
Electric
Performance
Horsepower Estimate:
Approximately 30-33 HP (typical for class and displacement)
Torque Estimate:
Approximately 28-30 lb-ft (typical for class and displacement)
🔧 Transmission
Standard
Transmission Type:
Automatic (Polaris PVT - Polaris Variable Transmission)
Drive System:
On-Demand True AWD/2WD
Gear Selection:
High, Low, Neutral, Reverse, Park
Features
Engine Braking:
Yes, inherent with CVT
📐 Dimensions
Exterior
Length:
85.5 in (2172 mm)
Width:
47.75 in (1213 mm)
Height:
48 in (1219 mm) to seat, 50.2 in (1275 mm) to handlebars
Wheelbase:
56 in (1422 mm)
Ground Clearance:
11.5 in (292 mm)
Weights
Dry Weight:
708 lbs (321 kg)
Towing Capacity:
1500 lbs (680 kg)
Rack Capacity Front:
100 lbs (45 kg)
Rack Capacity Rear:
200 lbs (90 kg)
Cargo
Storage:
Front and rear cargo racks, under-seat storage
🛡️ Safety Features
Ratings
Atv Safety Standards:
Conforms to ANSI standards
Active Features
Braking System:
Hydraulic Disc Brakes (Front & Rear)
Drive Mode:
On-Demand True AWD/2WD for optimal traction
Passive Features
Lighting:
Dual 50W headlights, 35W taillight/brakelight
Rollover Protection:
N/A (ATV design)
Operator Safety:
Emphasis on protective gear and safe riding practices
💡 Technology Features
Infotainment
Display:
Digital gauge cluster with speedometer, tachometer, odometer, trip meter, fuel gauge, AWD indicator, clock, gear indicator.
Driver Assistance
Traction Control:
Not present; relies on mechanical AWD system.
Connectivity
Connectivity Features:
N/A (no advanced electronic connectivity like Bluetooth or GPS from the factory for this model year).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 100 hours or 6 months (whichever comes first), 1000 miles
Air Filter Inspection:
Every 25 hours or monthly, clean as needed, replace as needed
Spark Plug Replacement:
Recommended every 100 hours or annually
Transmission Fluid Change:
Every 100 hours or 6 months (PVT lubricant)
Coolant Flush Interval:
Every 2 years or 24 months
Brake Fluid Check:
Every 50 hours or quarterly
Fluid Specifications
Engine Oil Type:
SAE 10W-40 Synthetic ATV Engine Oil (API CI-4 rated or equivalent recommended)
Engine Oil Capacity:
Approximately 2.6 U.S. quarts (2.5 liters) with filter change
Coolant Type:
Ethylene Glycol based antifreeze/coolant (Polaris recommends specific coolant)
Brake Fluid Type:
DOT 3 or DOT 4 Hydraulic Brake Fluid
Transmission Fluid Type:
Polaris PVT Lubricant (proprietary blend, specific part number required for purchase)
Known Issues
Common Wear Items:
Brake pads, drive belts (CVT), suspension bushings, wheel bearings
Potential Electrical Issues:
Stator or rectifier failures can occur with age, battery charging system issues.
Engine Performance:
EFI systems are generally reliable, but can be affected by fuel quality or sensor issues if not maintained.
📚 Vehicle History
Brand Heritage
Brand Focus:
Polaris is a leading manufacturer of powersports vehicles, known for its ATVs, UTVs, and snowmobiles.
Model Evolution
Sportsman Lineage:
The Sportsman line has been a cornerstone of Polaris' ATV offerings, evolving to include various engine sizes and configurations, including touring models for extended comfort and passenger carrying.
Production
Model Year Introduction:
The Sportsman Touring 500 was introduced to cater to riders seeking more comfort and the ability to carry a passenger. This specific 2008 model represents an iteration of that platform.
🏆 Awards & Recognition
Recognitions
Atv Market Awards:
While specific awards for the 2008 Sportsman Touring 500 EFI are not readily documented, the Polaris Sportsman line consistently received praise for its utility, comfort, and off-road capability in its era.
Ratings
Customer Satisfaction:
Generally positive for its intended use, with common owner feedback focusing on comfort and AWD performance.
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