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2008 Polaris Sportsman X2 700 800 ATV Service Repair Manual

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🏷️ Basic Information Identification Make: Polaris Model: Sportsman X2 700 / Sportsman X2 800 / Sportsman Touring 800 EFI / Sportsman 800 HO EFI Year: 2008 Codes Engine Code 700: 700cc V-Twin EFI (likely derived from the ProStar engine family) Engine Code 800: 800cc V-Twin EFI (likely derived from the ProStar engine family) 👋 Introduction Market Position Market Segment: High-performance All-Terrain Vehicles (ATVs) aimed at utility, recreation, and touring use. The X2 series offers a unique convertible cargo/passenger setup, while the Touring models focus on longer-distance comfort. Competitive Analysis Competitors 2008: Key competitors in the 2008 model year for these Polaris Sportsman models included Yamaha Grizzly, Can-Am Outlander, Arctic Cat Thundercat, and Kawasaki Brute Force, often competing on engine size, features, and price point. Key Features Polaris Innovation: Polaris is known for its robust engine offerings, independent rear suspension (IRS) across its Sportsman line, and features like the Versa-Trac AWD system and the X2's unique passenger conversion system. 📋 Manual Details Coverage Areas Covered Models: 2008 Polaris Sportsman X2 700 EFI, 2008 Polaris Sportsman X2 800 EFI, 2008 Polaris Sportsman Touring 800 EFI, 2008 Polaris Sportsman Touring 800 EFI International, 2008 Polaris Sportsman 800 HO EFI, 2008 Polaris Sportsman 800 HO Scandinavian Page Count Page Count: Over 380 pages Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, disassembly, assembly, lubrication, cooling system, fuel system (EFI), ignition system, exhaust system, starting system, charging system, engine diagnostics and troubleshooting. Drivetrain Systems: Transmission service (including AWD, On-Demand), differential service, driveshafts, CV joints, clutch operation and service (primary and secondary), final drive, axle maintenance. Chassis And Suspension: Front and rear suspension systems, shock absorber service, steering system overhaul, wheel bearing replacement, control arm maintenance, frame inspection and repair. Braking Systems: Hydraulic brake system inspection, caliper service, master cylinder overhaul, brake line maintenance, brake pad and rotor replacement, parking brake adjustment. Electrical Systems: Wiring diagrams, battery service, starter motor, alternator, lighting systems, ignition switch, fuses and relays, diagnostic trouble codes (DTCs), component testing, sensor diagnostics (e.g., TPS, MAP, IAT). Body And Trim: Body panel removal and installation, seat service, rack systems, fender maintenance, plastics repair, lighting fixture replacement. Procedures Included Maintenance Procedures: Regular scheduled maintenance, oil changes, filter replacements, spark plug service, battery checks, tire pressure adjustments, brake fluid checks, coolant flushes, air filter cleaning/replacement, drive belt inspection/replacement. Troubleshooting Guides: Step-by-step diagnostic procedures for common and uncommon issues, symptom-based troubleshooting, electrical diagnostic trees. Repair And Rebuild: Detailed instructions for engine rebuilds, transmission overhauls, suspension component replacement, electrical component repair, and bodywork procedures. Special Tools: Identification and usage instructions for specialized tools required for specific repairs and adjustments. Technical Depth Depth Of Coverage: Comprehensive: Covers everything from basic preventative maintenance and fluid checks to in-depth engine and transmission rebuilds, electrical system diagnostics, and advanced troubleshooting. Suitable for professional technicians and experienced DIY mechanics. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: Printable, allowing users to print specific sections or the entire manual. Assumed to be of good digital quality suitable for clear printing. Binding Type Binding Type: N/A (Digital download - no physical binding) Paper Type Paper Type: N/A (Digital download - no physical paper type) ⚙️ Engine Specifications Primary Engine Engine Type 700: 700cc, 4-stroke, liquid-cooled, SOHC, V-twin, EFI Engine Type 800: 800cc, 4-stroke, liquid-cooled, SOHC, V-twin, EFI Performance Horsepower Estimated 800: Approximately 50-55 HP (exact figures vary by specific tune and model year, but this is a common range for this engine displacement and configuration). Torque Estimated 800: Estimated torque figures would be in the range of 45-50 lb-ft. Fuel System Fuel Induction: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, minimum 87 octane Lubrication Oil Type: SAE 20W-50 Synthetic ATV-specific oil recommended (check manual for exact specification/part number). Oil Capacity With Filter: Approximately 2.0 - 2.5 quarts (check manual for exact figure). Cooling System Coolant Type: Ethylene glycol based coolant, 50/50 mix with distilled water. Coolant Capacity: Approximately 3.0 - 3.5 quarts (check manual for exact figure). 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) with Engine Braking Optional Drive Modes: 2WD/4WD (On-Demand, likely Versa-Trac system) Features Gear Selection: High, Low, Neutral, Reverse, Park Transmission Fluid Type: Polaris recommends specific CVT fluid or approved equivalents (check manual for part number/specification). 📐 Dimensions Exterior Length: Approx. 83.7 inches (X2 models might vary slightly, Touring models generally longer) Width: Approx. 46 inches Height: Approx. 47.2 inches Weights Dry Weight: Approx. 600-650 lbs (varies by specific model and features) Towing Capacity: Typically rated at 1500 lbs for most Sportsman models of this era. Cargo Capacity Rack Front: Approx. 90 lbs Cargo Capacity Rack Rear: Approx. 200 lbs (X2 rear 'lock & ride' system specific capacity) 🛡️ Safety Features Ratings Safety...
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2008 Polaris Sportsman X2 700 800 ATV Service Repair Manual2008 Polaris Sportsman X2 700 800 ATV Service Repair Manual2008 Polaris Sportsman X2 700 800 ATV Service Repair Manual2008 Polaris Sportsman X2 700 800 ATV Service Repair Manual
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman X2 700 / Sportsman X2 800 / Sportsman Touring 800 EFI / Sportsman 800 HO EFI
Year:
2008
Codes
Engine Code 700:
700cc V-Twin EFI (likely derived from the ProStar engine family)
Engine Code 800:
800cc V-Twin EFI (likely derived from the ProStar engine family)
👋 Introduction
Market Position
Market Segment:
High-performance All-Terrain Vehicles (ATVs) aimed at utility, recreation, and touring use. The X2 series offers a unique convertible cargo/passenger setup, while the Touring models focus on longer-distance comfort.
Competitive Analysis
Competitors 2008:
Key competitors in the 2008 model year for these Polaris Sportsman models included Yamaha Grizzly, Can-Am Outlander, Arctic Cat Thundercat, and Kawasaki Brute Force, often competing on engine size, features, and price point.
Key Features
Polaris Innovation:
Polaris is known for its robust engine offerings, independent rear suspension (IRS) across its Sportsman line, and features like the Versa-Trac AWD system and the X2's unique passenger conversion system.
📋 Manual Details
Coverage Areas
Covered Models:
2008 Polaris Sportsman X2 700 EFI, 2008 Polaris Sportsman X2 800 EFI, 2008 Polaris Sportsman Touring 800 EFI, 2008 Polaris Sportsman Touring 800 EFI International, 2008 Polaris Sportsman 800 HO EFI, 2008 Polaris Sportsman 800 HO Scandinavian
Page Count
Page Count:
Over 380 pages
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, disassembly, assembly, lubrication, cooling system, fuel system (EFI), ignition system, exhaust system, starting system, charging system, engine diagnostics and troubleshooting.
Drivetrain Systems:
Transmission service (including AWD, On-Demand), differential service, driveshafts, CV joints, clutch operation and service (primary and secondary), final drive, axle maintenance.
Chassis And Suspension:
Front and rear suspension systems, shock absorber service, steering system overhaul, wheel bearing replacement, control arm maintenance, frame inspection and repair.
Braking Systems:
Hydraulic brake system inspection, caliper service, master cylinder overhaul, brake line maintenance, brake pad and rotor replacement, parking brake adjustment.
Electrical Systems:
Wiring diagrams, battery service, starter motor, alternator, lighting systems, ignition switch, fuses and relays, diagnostic trouble codes (DTCs), component testing, sensor diagnostics (e.g., TPS, MAP, IAT).
Body And Trim:
Body panel removal and installation, seat service, rack systems, fender maintenance, plastics repair, lighting fixture replacement.
Procedures Included
Maintenance Procedures:
Regular scheduled maintenance, oil changes, filter replacements, spark plug service, battery checks, tire pressure adjustments, brake fluid checks, coolant flushes, air filter cleaning/replacement, drive belt inspection/replacement.
Troubleshooting Guides:
Step-by-step diagnostic procedures for common and uncommon issues, symptom-based troubleshooting, electrical diagnostic trees.
Repair And Rebuild:
Detailed instructions for engine rebuilds, transmission overhauls, suspension component replacement, electrical component repair, and bodywork procedures.
Special Tools:
Identification and usage instructions for specialized tools required for specific repairs and adjustments.
Technical Depth
Depth Of Coverage:
Comprehensive: Covers everything from basic preventative maintenance and fluid checks to in-depth engine and transmission rebuilds, electrical system diagnostics, and advanced troubleshooting. Suitable for professional technicians and experienced DIY mechanics.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
Printable, allowing users to print specific sections or the entire manual. Assumed to be of good digital quality suitable for clear printing.
Binding Type
Binding Type:
N/A (Digital download - no physical binding)
Paper Type
Paper Type:
N/A (Digital download - no physical paper type)
⚙️ Engine Specifications
Primary Engine
Engine Type 700:
700cc, 4-stroke, liquid-cooled, SOHC, V-twin, EFI
Engine Type 800:
800cc, 4-stroke, liquid-cooled, SOHC, V-twin, EFI
Performance
Horsepower Estimated 800:
Approximately 50-55 HP (exact figures vary by specific tune and model year, but this is a common range for this engine displacement and configuration).
Torque Estimated 800:
Estimated torque figures would be in the range of 45-50 lb-ft.
Fuel System
Fuel Induction:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, minimum 87 octane
Lubrication
Oil Type:
SAE 20W-50 Synthetic ATV-specific oil recommended (check manual for exact specification/part number).
Oil Capacity With Filter:
Approximately 2.0 - 2.5 quarts (check manual for exact figure).
Cooling System
Coolant Type:
Ethylene glycol based coolant, 50/50 mix with distilled water.
Coolant Capacity:
Approximately 3.0 - 3.5 quarts (check manual for exact figure).
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission) with Engine Braking
Optional
Drive Modes:
2WD/4WD (On-Demand, likely Versa-Trac system)
Features
Gear Selection:
High, Low, Neutral, Reverse, Park
Transmission Fluid Type:
Polaris recommends specific CVT fluid or approved equivalents (check manual for part number/specification).
📐 Dimensions
Exterior
Length:
Approx. 83.7 inches (X2 models might vary slightly, Touring models generally longer)
Width:
Approx. 46 inches
Height:
Approx. 47.2 inches
Weights
Dry Weight:
Approx. 600-650 lbs (varies by specific model and features)
Towing Capacity:
Typically rated at 1500 lbs for most Sportsman models of this era.
Cargo Capacity Rack Front:
Approx. 90 lbs
Cargo Capacity Rack Rear:
Approx. 200 lbs (X2 rear 'lock & ride' system specific capacity)
🛡️ Safety Features
Ratings
Safety Certifications:
Meets ANSI standards for recreational ATVs. EPA compliant.
Active Features
Braking System:
Hydraulic disc brakes front and rear, often with a single lever front brake and foot-actuated rear brake, plus a handlebar-mounted parking brake.
Passive Features
Rollover Protection:
Standard ATV design, rider is exposed. Emphasis on proper riding techniques and protective gear.
Lighting:
Dual halogen headlights, rear brake light, and taillight.
💡 Technology Features
Infotainment
Audio Systems:
Generally not equipped with factory audio systems on these utility/recreation models. Aftermarket options are common.
Driver Assistance
Traction Control:
Features like On-Demand AWD and engine braking provide functional assistance, but no electronic traction control in the automotive sense.
Connectivity
Diagnostics:
On-board diagnostics via OBD-II port or proprietary Polaris diagnostic tools for checking error codes and sensor data.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 100 hours or annually, whichever comes first. (Always confirm with the manual).
Air Filter Cleaning:
Every 50 hours or semi-annually, or more frequently in dusty conditions.
Spark Plug Replacement:
Approximately every 100-200 hours or annually (check gap and condition at each service).
Clutch Inspection:
Inspect primary and secondary clutches every 100 hours for wear and damage. Belt inspection/replacement every 100 hours or when signs of wear appear.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 (check manual for specific recommendation).
Gearcase Lube Type:
Polaris specified gearcase lubricant or equivalent API GL-4 SAE 80W-90 (check manual for exact part number/spec).
Hub Lube Type:
Polaris specified hub lubricant or equivalent NLGI Grade 2 lithium-based grease.
Known Issues
Common Wear Items:
CV boots, tie rod ends, wheel bearings, brake pads, and drive belts are common wear items on ATVs of this era due to riding conditions.
Efi System Considerations:
EFI systems can be sensitive to fuel quality and may require occasional injector cleaning or sensor checks if performance issues arise.
📚 Vehicle History
Brand Heritage
Polaris History:
Polaris Industries was founded in 1954 and has a long history of producing snowmobiles, and later, ATVs, UTVs, and motorcycles. They are a major player in the powersports industry.
Model Evolution
Sportsman Lineage:
The Sportsman line has been a cornerstone of Polaris's ATV offerings, evolving significantly over the years. The X2 introduced a convertible seat/rack system, while the Touring models catered to a more comfort-oriented rider for extended trips.
Production
Manufacturing Location:
Polaris ATVs are primarily manufactured in the United States, with major facilities in Minnesota and Iowa.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Polaris Sportsman models have consistently received positive reviews and awards for their performance, handling, and utility features from various powersports publications and organizations throughout their production runs.
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