🏷️ Basic Information Identification Make: Aprilia Model: RS50 Model Year: 2009 Product Type: Repair Service Manual Codes Engine Code: AM6 (common for this model) Chassis Code: RS 50 (refer to VIN for specific details) 👋 Introduction Market Position Vehicle Segment: Lightweight Supersport Motorcycle Target Demographic: Young riders, enthusiasts looking for a sporty entry-level motorcycle. Competitive Analysis Key Competitors: Yamaha YZF-R125 (later models), Derbi GPR50, Gilera SMT/RCR. Key Features Design Philosophy: Inspired by Aprilia's larger displacement RSV sportbikes, offering a premium feel and sporty aesthetics in a 50cc package. Manual Value Proposition: Empowers owners and technicians with detailed, step-by-step instructions for accurate maintenance and repair, saving time and money. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Target Audience: Professional Technicians and DIY Mechanics Page Count Estimated Page Count: Hundreds (typical for a comprehensive service manual, exact number not specified in product info) Manual Type Manual Type: Factory Service Manual / Workshop Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip Compatibility Operating Systems: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, assembly, inspection, and repair of the 50cc two-stroke engine (likely Minarelli AM6 variant). Fuel System: Carburetor adjustment and overhaul, fuel tank, fuel lines, fuel pump (if applicable). Ignition System: Spark plug specifications, ignition timing, CDI unit, stator and rotor inspection. Exhaust System: Exhaust pipe, muffler, and packing inspection and maintenance. Cooling System: Radiator, hoses, thermostat, coolant specifications, and bleeding procedures. Transmission Gearbox: Gearbox oil change and level checks, clutch operation and adjustment, internal gearbox component inspection and repair. Electrical System: Wiring diagrams, battery maintenance, charging system (alternator), lighting, starter system, fuses, relays, and switches. Chassis And Frame: Frame inspection, steering head bearing maintenance, swingarm and linkage lubrication and adjustment. Suspension Front: Front fork disassembly, seal replacement, oil type and level specifications, spring preload adjustment. Suspension Rear: Rear shock absorber inspection and adjustment, linkage maintenance. Brakes Front: Brake caliper overhaul, pad replacement, master cylinder inspection, brake fluid specifications, bleeding procedure, rotor inspection. Brakes Rear: Rear brake caliper/drum inspection and maintenance, brake fluid specifications, bleeding procedure. Wheels And Tires: Tire pressure specifications, wheel bearing inspection and replacement, rim maintenance. Bodywork: Fairing removal and installation, seat, fuel tank, and accessory components. Procedures Included Maintenance: Routine checks, lubrication, fluid changes, filter replacements, spark plug replacement. Disassembly And Assembly: Complete step-by-step instructions for dismantling and reassembling all major components. Troubleshooting: Diagnostic procedures for common problems, symptoms, and their resolutions. Repair: Detailed instructions for fixing worn or damaged parts and systems. Cleaning: Specific instructions for cleaning various components. Inspection: Guidance on inspecting parts for wear, damage, or proper function. Technical Depth Depth Of Coverage: Comprehensive, covering everything from basic maintenance to in-depth engine rebuilds and system diagnostics. Diagnostic Capabilities: Includes information for diagnosing electrical and mechanical faults. Factory Information Parity: Stated to cover topics typically found in factory service manuals. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Full Printable Zoom Capability: Zoom IN/OUT functionality for detailed viewing Binding Type Binding Type: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) Searchability Text Search: Likely searchable text within the PDF, common for modern service manuals. ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 2-stroke, single-cylinder Displacement: 49.9 cc Bore X Stroke: 39.5 mm x 40.3 mm (typical for AM6 engine) Power Output: Approximately 7-10 HP (depending on specific market restrictions and tuning) Torque Output: Not widely published, but sufficient for lightweight performance Performance Top Speed: Approximately 45 mph (legally restricted in many markets for 50cc class) Fuel System Carburetor: Dell'Orto PHBN 17.5 (common specification) Fuel Type: Unleaded gasoline, requires 2-stroke oil pre-mix or oil injection system. Fuel Tank Capacity: Approx. 13 liters Lubrication Oil System: Separate lubrication system for 2-stroke oil, or pre-mix. 🔧 Transmission Standard Transmission Type: 6-speed manual Features Clutch: Wet multi-plate Final Drive: Chain drive Gearbox Oil Type: Typically SAE 75W/80 or 85W gear oil (refer to manual for specific part number and viscosity) 📐 Dimensions Exterior Overall Length: Approx. 1945 mm Overall Width: Approx. 720 mm Overall Height: Approx. 1135 mm Wheelbase: Approx. 1360 mm Weights Dry Weight: Approx. 120 kg Kerb Weight: Approx. 135 kg (with fluids) Max Payload: Typically around 100-120 kg 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycles are not typically rated by consumer safety organizations in the same way as cars) Active Features Brakes: Disc brakes front and rear. Lighting: Headlight, taillight, brake lights, turn signals. Passive Features Frame Construction: Deltabox style frame for rigidity and handling. Fairing: Aerodynamic fairing for rider protection and performance. 💡 Technology Features Infotainment Instrument Cluster: Digital and analog combination with speedometer, tachometer, coolant temperature gauge, odometer, and trip meter. Driver Assistance ABS: N/A (ABS was not standard or commonly available on 50cc motorcycles of...
Complete step-by-step instructions for dismantling and reassembling all major components.
Troubleshooting:
Diagnostic procedures for common problems, symptoms, and their resolutions.
Repair:
Detailed instructions for fixing worn or damaged parts and systems.
Cleaning:
Specific instructions for cleaning various components.
Inspection:
Guidance on inspecting parts for wear, damage, or proper function.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic maintenance to in-depth engine rebuilds and system diagnostics.
Diagnostic Capabilities:
Includes information for diagnosing electrical and mechanical faults.
Factory Information Parity:
Stated to cover topics typically found in factory service manuals.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Full Printable
Zoom Capability:
Zoom IN/OUT functionality for detailed viewing
Binding Type
Binding Type:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
Searchability
Text Search:
Likely searchable text within the PDF, common for modern service manuals.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 2-stroke, single-cylinder
Displacement:
49.9 cc
Bore X Stroke:
39.5 mm x 40.3 mm (typical for AM6 engine)
Power Output:
Approximately 7-10 HP (depending on specific market restrictions and tuning)
Torque Output:
Not widely published, but sufficient for lightweight performance
Performance
Top Speed:
Approximately 45 mph (legally restricted in many markets for 50cc class)
Fuel System
Carburetor:
Dell'Orto PHBN 17.5 (common specification)
Fuel Type:
Unleaded gasoline, requires 2-stroke oil pre-mix or oil injection system.
Fuel Tank Capacity:
Approx. 13 liters
Lubrication
Oil System:
Separate lubrication system for 2-stroke oil, or pre-mix.
🔧 Transmission
Standard
Transmission Type:
6-speed manual
Features
Clutch:
Wet multi-plate
Final Drive:
Chain drive
Gearbox Oil Type:
Typically SAE 75W/80 or 85W gear oil (refer to manual for specific part number and viscosity)
📐 Dimensions
Exterior
Overall Length:
Approx. 1945 mm
Overall Width:
Approx. 720 mm
Overall Height:
Approx. 1135 mm
Wheelbase:
Approx. 1360 mm
Weights
Dry Weight:
Approx. 120 kg
Kerb Weight:
Approx. 135 kg (with fluids)
Max Payload:
Typically around 100-120 kg
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycles are not typically rated by consumer safety organizations in the same way as cars)
Active Features
Brakes:
Disc brakes front and rear.
Lighting:
Headlight, taillight, brake lights, turn signals.
Passive Features
Frame Construction:
Deltabox style frame for rigidity and handling.
Fairing:
Aerodynamic fairing for rider protection and performance.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital and analog combination with speedometer, tachometer, coolant temperature gauge, odometer, and trip meter.
Driver Assistance
ABS:
N/A (ABS was not standard or commonly available on 50cc motorcycles of this era)
🔧 Maintenance
Service Intervals
Oil Change Gearbox:
Every 5,000 - 10,000 km or annually (refer to manual for exact mileage and specific oil)
Air Filter Cleaning Replacement:
Every 3,000 - 5,000 km or as needed based on operating conditions.
Spark Plug Replacement:
Every 5,000 - 7,000 km (specific type and gap are critical, refer to manual)
Chain Lubrication Adjustment:
Every 500 km and before long rides, adjust chain slack as per manual specifications.
Fluid Specifications
Engine Oil Type:
Specific 2-stroke synthetic oil. Refer to manual for brand and grade recommendations (e.g., Motul, Castrol).
Brake Fluid Type:
DOT 4 recommended for most Aprilia models. Confirm with manual.
Coolant Type:
Ethylene glycol based coolant with anti-corrosion additives. Refer to manual for specific mixture ratio and capacity.
Known Issues
Common Issues:
Potential for carburetor jetting issues, exhaust valve cleaning (if equipped), and general wear and tear on a 50cc two-stroke engine with spirited use. Electrical connectors can sometimes be a point of failure if not maintained.
Recommended Preventative Maintenance:
Regularly clean and inspect the air filter, check and adjust chain tension, ensure proper 2-stroke oil is used, and keep the cooling system serviced.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer renowned for its high-performance motorcycles, particularly in the sportbike and racing segments.
Model Evolution
Rs50 Lineage:
The RS50 has been a popular entry-level sportbike for Aprilia since its inception, offering a taste of 'big bike' styling and handling to younger riders.
Production
Production Period:
The RS50 has been in continuous production for many years, with various updates and engine choices.
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Motorcycle Segment Awards:
While specific awards for the 2009 RS50 might not be widely documented, the RS50 model line has consistently been recognized as a benchmark in the 50cc sportbike category for its performance and styling.