🏷️ Basic Information Identification Make: Dodge Model: Sprinter 2500 Year: 2009 Generation Generation Name: Second Generation (NCV3) Codes Chassis Code: NCV3 👋 Introduction Market Position Market Segment: Light Commercial Vehicle (LCV), Van, Passenger Van, Cargo Van Competitive Analysis Key Competitors: Ford Transit, Chevrolet Express, GMC Savana, Mercedes-Benz Sprinter (original platform sharing) Key Features Versatility: The Dodge Sprinter 2500 is renowned for its modularity, offering configurations for cargo, passenger transport, recreational vehicles (RV chassis), and specialized vocational use. This adaptability makes it a popular choice for businesses and custom builders. Standing Height: Available in various roof height options, providing significant interior standing room, a key differentiator for cargo and passenger comfort. Drivetrain Options: Primarily rear-wheel drive (RWD), with all-wheel drive (AWD) available on some configurations for enhanced traction in adverse conditions. 📋 Manual Details Coverage Areas Coverage Areas: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Body & Frame, Interior, Exterior, Diagnostics, Troubleshooting, Wiring Diagrams Page Count Page Count: Extensive (Software - Digital Access, no specific page count) Manual Type Manual Type: Official Service and Repair Manual Software Language Language: English Format Format: Software (Digital Download/Access) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, Fuel system (injection, pumps, filters), Ignition system, Cooling system, Lubrication system, Exhaust system, Emission control systems Transmission Drivetrain: Automatic Transmission (e.g., NAG1), Clutch, Driveshafts, Axles, Differentials, Transfer Case (if applicable for 4x4 variants) Suspension Steering: Front and Rear Suspension, Steering system (rack and pinion, power steering), Wheel Alignment Brakes: Hydraulic system, ABS, ESP, Brake pads, Rotors, Calipers, Parking brake Electrical Electronics: 12V Battery system, Alternator, Starter, Lighting, Fuses, Relays, Body Control Module (BCM), Powertrain Control Module (PCM), Infotainment system, Power accessories (windows, locks, mirrors), Diagnostic Trouble Codes (DTCs) HVAC: Air Conditioning (A/C) system, Heating system, Ventilation, Climate control module Body Frame: Chassis, Body panels, Doors, Hood, Liftgate, Bumpers, Interior trim, Seats, Glass Procedures Included Maintenance Procedures: Oil change, Filter replacements (oil, air, fuel, cabin), Fluid checks and changes (coolant, brake fluid, transmission fluid, power steering fluid), Spark plug replacement, Belt inspection and replacement, Tire rotation and balancing Repair Procedures: Engine component replacement (e.g., starter, alternator, water pump), Transmission service and repair, Brake component replacement (pads, rotors, lines), Suspension and steering component repair (shocks, struts, tie rods), Electrical component troubleshooting and replacement, HVAC system repair, Body panel repair and replacement Diagnostic Procedures: OBD-II scanning and interpretation, Symptom-based troubleshooting guides, Component testing procedures, Diagnostic Trouble Code (DTC) clearing and analysis Wiring Diagrams: Comprehensive electrical wiring diagrams for all systems, including power distribution, ground points, and connector pinouts Technical Depth Technical Depth: Detailed diagnostic procedures, component-level repair instructions, torque specifications, fastener tightening sequences, special tool requirements, overhaul procedures, troubleshooting flowcharts 📊 Manual Specifications File Format File Format: Proprietary Software Platform (Searchable, Interactive) Print Quality Print Quality: N/A (Digital Format) Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: OM642 (3.0L V6 Turbodiesel) Engine Type: Turbodiesel V6 Displacement: 2987 cc (3.0 Liters) Bore X Stroke: 83.0 mm x 92.0 mm Compression Ratio: 15.5:1 Performance Horsepower: 188 hp @ 3800 rpm Torque: 325 lb-ft @ 1400-2400 rpm Fuel System Fuel Type: Diesel Injection System: Common Rail Direct Injection (CRDI) with Turbocharger Fuel Filter Part Number: A 642 090 00 59 (example, refer to manual for exact) 🔧 Transmission Standard Transmission Type: 5-Speed Automatic (NAG1 / W5A 580) Optional Optional Transmission: None typically for 2009 model year in US market for 2500 RWD/AWD. Older generations had manual transmissions. Features Transmission Fluid Type: MB Specification 236.14 (e.g., Pentosin ATF134, Mobil ATF 134) Transmission Fluid Capacity: Approximately 7-8 liters for a dry fill; consult manual for precise capacity and fill procedure. 📐 Dimensions Exterior Wheelbase Options: 140.6 inches (3571 mm) and 170.3 inches (4326 mm) Overall Length 140Wb: 233.4 inches (5928 mm) Overall Length 170Wb: 273.4 inches (6944 mm) Exterior Width: 79.7 inches (2024 mm) Interior Interior Height Standard Roof: Approximately 66.1 inches (1680 mm) Interior Height High Roof: Approximately 76.0 inches (1930 mm) Cargo Cargo Volume 140Wb High Roof: Approx. 475.0 cubic feet Cargo Volume 170Wb High Roof: Approx. 551.0 cubic feet Weights Gvwr: 8,550 lbs (3878 kg) to 10,000 lbs (4536 kg) depending on configuration Curb Weight: Varies significantly based on configuration, typically 4,500 - 5,500 lbs Towing Capacity: Up to 5,000 lbs (2268 kg), consult specific vehicle build sheet. 🛡️ Safety Features Ratings NHTSA Ratings: Individual ratings vary by configuration and model year. Typically good performance in frontal and side impacts for its class. Full details available from NHTSA for specific configurations. Active Features Electronic Stability Program: Standard (ESP) Anti Lock Braking System: Standard (ABS) Traction Control: Standard Passive Features Airbags: Driver and Passenger front airbags. Side curtain airbags may be optional or standard depending on passenger van configurations. Seatbelts: 3-point inertia reel seatbelts for all seating positions....