2009 Fiat Punto (2nd gen) Service and Repair Manual
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🏷️ Basic Information Identification Make: Fiat Model: Punto Year: 2009 Generation Generation Name: Second Generation (Project 188) Codes Chassis Codes: 188 👋 Introduction Market Position Segment: Subcompact hatchback Key Selling Points: Affordability, practicality, fuel efficiency, compact size for urban environments. Competitive Analysis Competitors: Ford Fiesta, Volkswagen Polo, Vauxhall/Opel Corsa, Peugeot 206/207, Renault Clio, SEAT Ibiza. Key Features Design Philosophy: Functional, economical, with a distinctly Italian design flair. 📋 Manual Details Coverage Areas Coverage Scope: All models and all repairs A-Z Page Count Estimated Page Count: N/A (Digital manual content varies, often extensive) Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals, fuel system, ignition system, exhaust system, cooling system, lubrication system. Transmission: Manual and automatic transmission service, clutch operation, gearbox components, driveline, axles. Chassis: Suspension (front and rear), steering system, braking system (including ABS if equipped), wheels and tires. Electrical: Full electrical system schematics, wiring diagrams, lighting, instrumentation, charging system, starting system, body electronics, climate control electronics. Bodywork: Body panels, doors, windows, interior trim, safety systems (airbags, seatbelts), HVAC system. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, air filter replacement. Troubleshooting: Diagnostic procedures for common drivability issues, electrical faults, and mechanical problems. Repair And Overhaul: Complete step-by-step instructions for engine, transmission, suspension, braking, and electrical component repairs and overhauls. Component Replacement: Detailed guides for replacing major components like alternators, starters, water pumps, radiators, fuel pumps, and more. Diagnostics: Engine management system diagnostics, OBD-II trouble codes, and specific test procedures for sensors and actuators. Technical Depth Depth: Comprehensive; covers everything from basic maintenance to complex diagnostics and full rebuild procedures. Target Audience: Professional technicians and skilled DIY mechanics. Specificity: Vehicle specific; not generic. Utilizes OEM specifications and procedures. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable for quick access to information. Print Quality Quality: High resolution for clear diagrams and text (typical for professional service manuals). Binding Type Type: N/A (Digital Format) Paper Type Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code Example: 188A4.000 (1.2L 16V FIRE) Displacement: 1.2 Liters (approx. 1242 cc) Configuration: Inline 4-cylinder Valvetrain: DOHC, 16 valves Performance Horsepower Example: Up to 80 PS (approx. 79 hp) at 5000 rpm (for 1.2L) Torque Example: Up to 114 Nm (approx. 84 lb-ft) at 4000 rpm (for 1.2L) Fuel System Induction: Multi-point fuel injection (MPI) Fuel Type: Unleaded gasoline Other Engines Variants Available: 1.4L 16V FIRE (80/95 PS), 1.3L 16V Multijet Diesel (70/90 PS), 1.9L 8V Multijet Diesel (100/130 PS), 1.2L 16V GPL (LPG). 🔧 Transmission Standard Type: 5-speed Manual (C510/C514 or similar) Optional Type: Dualogic (Automated Manual Transmission - AMT) - Availability may vary by market/trim. Features Clutch Type: Single dry plate diaphragm spring clutch Gear Ratios: Specific ratios for each gear and final drive are detailed in the manual. Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 (Consult manual for exact Fiat specification, e.g., Tutela Transmission Geartech Z) 📐 Dimensions Exterior Length: Approx. 3890 mm (3-door) / 3970 mm (5-door) Width: Approx. 1660 mm Height: Approx. 1530 mm Wheelbase: Approx. 2460 mm Cargo Boot Capacity: Approx. 251 liters (expandable with rear seats folded) Weights Kerb Weight: Varies by engine/trim, typically 970 kg - 1100 kg 🛡️ Safety Features Ratings Euro Ncap Rating: 4 Stars (for 2000 model, subsequent updates may vary slightly but core structure is similar) Active Features ABS: Anti-lock Braking System (often optional or standard on higher trims) Ebs: Electronic Brake-force Distribution (often linked with ABS) Passive Features Airbags: Driver, passenger, side airbags (standard or optional depending on trim and market). Seatbelts: Pretensioner equipped front seatbelts. 💡 Technology Features Infotainment Head Unit: Factory fitted radio/CD player with basic controls. Optional upgrades may include steering wheel controls. Display: Simple digital display for radio and trip computer. Driver Assistance Parking Sensors: Optional rear parking sensors available on some trims. Connectivity Bluetooth: Not typically standard; may be an aftermarket addition or part of optional upgrade packs for specific models/years. Other Climate Control: Manual air conditioning standard on many trims; automatic climate control was an option on higher-spec models. Trip Computer: Basic trip computer functions (average speed, fuel consumption, range) usually integrated into the instrument cluster. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 15,000 km (9,300 miles) or 1 year, whichever comes first. Check manual for specific engine variant. Spark Plug Interval: Refer to manual; varies by plug type (e.g., ~50,000 - 100,000 km for platinum/iridium). Timing Belt Interval: Critical: Typically 120,000 km or 5 years for FIRE engines. Consult manual for specific engine and belt type. Fluid Specifications Engine Oil Grade: e.g., Selenia K Pure Energy 0W-30 or 5W-40 synthetic (API SN/CF, ACEA A3/B4) - always confirm with manual. Coolant Type: Antifreeze/Coolant, Type Mopar (Blue) or Paraflu UP -...
Suspension (front and rear), steering system, braking system (including ABS if equipped), wheels and tires.
Electrical:
Full electrical system schematics, wiring diagrams, lighting, instrumentation, charging system, starting system, body electronics, climate control electronics.
Bodywork:
Body panels, doors, windows, interior trim, safety systems (airbags, seatbelts), HVAC system.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, air filter replacement.
Troubleshooting:
Diagnostic procedures for common drivability issues, electrical faults, and mechanical problems.
Repair And Overhaul:
Complete step-by-step instructions for engine, transmission, suspension, braking, and electrical component repairs and overhauls.
Component Replacement:
Detailed guides for replacing major components like alternators, starters, water pumps, radiators, fuel pumps, and more.
Diagnostics:
Engine management system diagnostics, OBD-II trouble codes, and specific test procedures for sensors and actuators.
Technical Depth
Depth:
Comprehensive; covers everything from basic maintenance to complex diagnostics and full rebuild procedures.
Target Audience:
Professional technicians and skilled DIY mechanics.
Specificity:
Vehicle specific; not generic. Utilizes OEM specifications and procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable for quick access to information.
Print Quality
Quality:
High resolution for clear diagrams and text (typical for professional service manuals).
Binding Type
Type:
N/A (Digital Format)
Paper Type
Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code Example:
188A4.000 (1.2L 16V FIRE)
Displacement:
1.2 Liters (approx. 1242 cc)
Configuration:
Inline 4-cylinder
Valvetrain:
DOHC, 16 valves
Performance
Horsepower Example:
Up to 80 PS (approx. 79 hp) at 5000 rpm (for 1.2L)
Torque Example:
Up to 114 Nm (approx. 84 lb-ft) at 4000 rpm (for 1.2L)
Dualogic (Automated Manual Transmission - AMT) - Availability may vary by market/trim.
Features
Clutch Type:
Single dry plate diaphragm spring clutch
Gear Ratios:
Specific ratios for each gear and final drive are detailed in the manual.
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (Consult manual for exact Fiat specification, e.g., Tutela Transmission Geartech Z)
📐 Dimensions
Exterior
Length:
Approx. 3890 mm (3-door) / 3970 mm (5-door)
Width:
Approx. 1660 mm
Height:
Approx. 1530 mm
Wheelbase:
Approx. 2460 mm
Cargo
Boot Capacity:
Approx. 251 liters (expandable with rear seats folded)
Weights
Kerb Weight:
Varies by engine/trim, typically 970 kg - 1100 kg
🛡️ Safety Features
Ratings
Euro Ncap Rating:
4 Stars (for 2000 model, subsequent updates may vary slightly but core structure is similar)
Active Features
ABS:
Anti-lock Braking System (often optional or standard on higher trims)
Ebs:
Electronic Brake-force Distribution (often linked with ABS)
Passive Features
Airbags:
Driver, passenger, side airbags (standard or optional depending on trim and market).
Seatbelts:
Pretensioner equipped front seatbelts.
💡 Technology Features
Infotainment
Head Unit:
Factory fitted radio/CD player with basic controls. Optional upgrades may include steering wheel controls.
Display:
Simple digital display for radio and trip computer.
Driver Assistance
Parking Sensors:
Optional rear parking sensors available on some trims.
Connectivity
Bluetooth:
Not typically standard; may be an aftermarket addition or part of optional upgrade packs for specific models/years.
Other
Climate Control:
Manual air conditioning standard on many trims; automatic climate control was an option on higher-spec models.
Trip Computer:
Basic trip computer functions (average speed, fuel consumption, range) usually integrated into the instrument cluster.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 15,000 km (9,300 miles) or 1 year, whichever comes first. Check manual for specific engine variant.
Spark Plug Interval:
Refer to manual; varies by plug type (e.g., ~50,000 - 100,000 km for platinum/iridium).
Timing Belt Interval:
Critical: Typically 120,000 km or 5 years for FIRE engines. Consult manual for specific engine and belt type.
Fluid Specifications
Engine Oil Grade:
e.g., Selenia K Pure Energy 0W-30 or 5W-40 synthetic (API SN/CF, ACEA A3/B4) - always confirm with manual.
Coolant Type:
Antifreeze/Coolant, Type Mopar (Blue) or Paraflu UP - 50% mix with distilled water.
Brake Fluid:
DOT 4 (e.g., Castrol DOT 4, Mopar DOT 4).
Known Issues
Common Electrical Faults:
Issues with Body Control Module (BCM), window regulators, central locking actuators, dashboard warning lights.
Common Engine Issues:
Coil pack failures, lambda sensor issues, thermostat housing leaks (especially on FIRE engines), exhaust manifold cracks.
Common Suspension Issues:
Wear in front suspension components (ball joints, drop links), rear axle beam bushings.
Common Transmission Issues:
Clutch wear, potential issues with gear linkage cables.
Body Corrosion:
Can be susceptible to rust in wheel arches, sills, and around rear hatch/doors in areas with harsh winters.
📚 Vehicle History
Brand Heritage
Brand Focus:
Fiat has a long history in small, affordable, and innovative European cars.
Model Evolution
Predecessor:
Fiat Punto (First Generation - Project 176).
Facelifts:
The 2nd generation (Project 188) received a significant facelift in 2003 (often referred to as the 'Grande Punto' was a separate model, but the 2nd gen had cosmetic and interior updates around 2003/2004).
Production
Production Period:
Second generation produced from 1999 to 2007 (with sales continuing into 2009/2010 in some markets).
Manufacturing Locations:
Primarily Italy (e.g., Mirafiori, Termini Imerese), also produced in other Fiat group plants globally.
🏆 Awards & Recognition
Recognitions
European Car Of The Year:
While the 2nd gen Punto itself wasn't a winner, the Punto lineage has received numerous domestic and international awards throughout its history.
Ratings
Reliability Surveys:
Reliability can be mixed; often performs well in fuel efficiency and practicality metrics but may show average to below-average results in some long-term reliability surveys, particularly concerning electrical components and certain engine variants.