Welcome to the comprehensive service and repair manual for the 2009 Sportster, chassis code XL. This cruiser motorcycle, built upon a legendary engine, offers a blend of classic styling and accessible performance, making it a popular choice for riders. Known for its air-cooled V-twin design, available in 883cc and 1200cc configurations, the Sportster provides a distinctive riding experience and a platform for personalization. This manual is designed to empower owners and technicians with the knowledge required to maintain and enhance their 2009 Sportster. This extensive Service Repair Manual provides detailed coverage for all major systems of the 2009 Sportster, including the engine, transmission, electrical system, and chassis. It encompasses essential maintenance procedures, from routine oil changes and filter replacements to more involved tasks like clutch adjustments and brake servicing. Furthermore, the manual offers in-depth troubleshooting guides, diagnostic charts, and repair instructions for a wide range of potential issues, ensuring that owners and mechanics can confidently address any maintenance or repair needs, thereby preserving the integrity and performance of their motorcycle. 🏷️ Basic Information Identification Make: Harley-Davidson Model: Sportster Year: 2009 Codes Chassis Code: XL 👋 Introduction Market Position Segment: Cruiser Motorcycle Target Audience: Harley-Davidson Sportster 2009 owners, DIY mechanics, professional technicians Competitive Analysis Competitors 2009: Indian Scout, Triumph Bonneville, Yamaha V-Star, Honda Shadow Key Features Manual Benefit: Enables confident maintenance, repair, and customization of the 2009 Harley-Davidson Sportster 📋 Manual Details Coverage Areas General Coverage: Full Service, Repair, Maintenance, Rebuilding, Troubleshooting Page Count Estimated Page Count: 500+ Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Internal engine components, lubrication, cooling, fuel delivery, ignition, exhaust, diagnostics Transmission: Clutch, gearbox, primary drive, final drive, fluid changes, troubleshooting Electrical: Wiring diagrams, lighting, starting system, charging system, ignition system, instruments, accessories, diagnostics Chassis: Frame, suspension (front and rear), wheels, tires, brakes (front and rear), steering, controls Bodywork: Fuel tank, fenders, seat, fairings (if applicable), body panels, trim, fasteners Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, chain adjustment, brake service, battery care Repair: Engine rebuilds, transmission overhaul, brake caliper replacement, suspension fork servicing, electrical component repair Troubleshooting: Diagnostic charts, common problems and solutions, fault finding for all major systems Technical Depth Depth: Comprehensive, from basic adjustments to complete engine and transmission rebuilds 📊 Manual Specifications File Format File Type: Digital PDF Print Quality Image Resolution: High-resolution, clear diagrams and text Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Family: Evolution (Evo) Engine Type: Air-cooled, V-twin Displacement Cc: 883cc (XL883 models) or 1200cc (XL1200 models) Bore X Stroke 883: 3.00 in. x 3.81 in. (76.2 mm x 96.8 mm) Bore X Stroke 1200: 3.49 in. x 4.25 in. (88.9 mm x 108.0 mm) Compression Ratio 883: 8.8:1 Compression Ratio 1200: 9.7:1 Performance Horsepower 883 Est: ~55 hp @ 6000 rpm Torque 883 Est: ~55 lb-ft @ 3500 rpm Horsepower 1200 Est: ~67 hp @ 6000 rpm Torque 1200 Est: ~70 lb-ft @ 3500 rpm Fuel System Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI) Fuel Type: Unleaded gasoline, minimum 91 octane recommended Fuel Tank Capacity: 3.1 US gallons (11.7 L) for Custom/Low, 4.5 US gallons (17.0 L) for Standard/Hugger/Nightster 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Optional Optional Transmission: N/A for 2009 models Features Primary Drive: Plated wet-clutch, chain drive Final Drive: Belt drive Clutch Type: Multi-plate, wet-type 📐 Dimensions Exterior Length Overall: ~88.5 in. (224.8 cm) Width Handlebar: ~36.0 in. (91.4 cm) Height Seat Unladen: ~26.0 in. (66.0 cm) for XL883L Low, ~28.2 in. (71.6 cm) for others Weights Dry Weight Kg 883: ~173 kg (381 lbs) Dry Weight Kg 1200: ~177 kg (390 lbs) Gross Vehicle Weight Rating: ~780 lbs (354 kg) 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycles generally not subjected to automotive crash testing standards) Active Features Brakes: Hydraulic disc brakes, front and rear ABS: Optional ABS on some models Passive Features Lighting: Halogen headlight, LED taillight, turn signals 💡 Technology Features Infotainment Infotainment System: Basic analog speedometer with LCD odometer; no advanced infotainment system on standard models. Driver Assistance Driver Assistance Features: N/A (Motorcycle) Connectivity Connectivity Features: N/A (Motorcycle) 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles (8,000 km) or 6 months Primary Chain Tension Check: Every 2,500 miles (4,000 km) Spark Plug Replacement: Every 10,000 miles (16,000 km) Fluid Specifications Engine Oil Type: Harley-Davidson V-Twin 20W-50 Synthetic (or equivalent) Engine Oil Capacity 883: 2.6 US quarts (2.5 L) with filter change Engine Oil Capacity 1200: 3.0 US quarts (2.8 L) with filter change Primary Chain Case Oil Type: Harley-Davidson Formula+ (or equivalent GL-4 75W-90 gear oil) Primary Chain Case Oil Capacity: 1 US quart (0.95 L) Transmission Oil Type: Harley-Davidson Formula+ (or equivalent GL-5 75W-140 gear oil) Transmission Oil Capacity: 20 fl oz...