🏷️ Basic Information Identification Make: Kawasaki Model: KLX250SF Year: 2009 Vehicle Type: Dual-Sport Motorcycle Engine Type: 4-Stroke 👋 Introduction Market Position Positioning: The KLX250S and KLX250SF are positioned as versatile dual-sport motorcycles, offering a balance of on-road usability and off-road capability. They target riders looking for an accessible and capable machine for commuting, trail riding, and light adventure. Competitive Analysis Competitors: Competes with other dual-sport motorcycles in the 250cc class, such as the Honda CRF250L, Suzuki DR-Z250, and Yamaha WR250R. Key differentiators often lie in suspension, fuel injection tuning, and overall chassis design. Key Features Klx250S Features: Adjustable front and rear suspension, fuel injection, digital instrumentation, lightweight chassis, dual-sport tires. Klx250Sf Features: Supermoto-styled variant with 17-inch wheels, street-focused tires, and potentially different suspension tuning for on-road performance. Manual Benefit Benefit Statement: Empowers owners and technicians with comprehensive, easy-to-access information for maintaining, troubleshooting, and repairing their 2009 Kawasaki KLX250S/SF, enabling them to keep the motorcycle in optimal condition. 📋 Manual Details Coverage Areas Primary Coverage: All versions of 2009 Kawasaki KLX250S and KLX250SF models Secondary Coverage Topics: General Information, Routine Maintenance, Engine Removal/Installation, Fuel System, Lubrication and Cooling, Engine Specifications, Transmission, Drive Chain & Sprockets, Steering, Shocks, Body Work, Intake & Exhaust, Electrical System, Advanced Troubleshooting Page Count Page Count Estimate: Not specified, but comprehensive for a full repair manual. Manual Type Type: Repair Manual / Workshop Manual / Owners Manual / Parts Catalog (implied) Language Language: English Format Format: Electronic Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Detailed coverage of the 249cc liquid-cooled, DOHC, 4-valve, single-cylinder engine. Fuel System: Includes fuel injection system components, carburetor adjustments (if applicable to specific variants, though 2009 models typically featured FI), fuel pump, and filters. Lubrication Cooling: Oil change procedures, oil specifications, filter replacement, cooling system components, coolant type and capacity, radiator, fan operation. Transmission Drivetrain: Gearbox operation, clutch service, chain and sprocket inspection and replacement, lubrication requirements. Electrical System: Wiring diagrams, battery maintenance, ignition system, lighting, starter system, charging system, fuses, and troubleshooting common electrical faults. Suspension Steering: Front fork (including adjustable compression and rebound damping on KLX250S), rear shock absorber (including adjustable preload and rebound damping), steering head bearing service, wheel bearing maintenance. Braking System: Front and rear disc brake service, hydraulic system bleeding, pad replacement, caliper maintenance. Body Work Frame: Fairings, seat, fuel tank, fenders, frame inspection, and mounting hardware. Intake Exhaust: Airbox, air filter service, exhaust system components, and gasket replacement. Procedures Included Routine Maintenance: Oil and filter changes, chain adjustment, tire pressure checks, brake system inspection, air filter cleaning/replacement, spark plug replacement. Engine Repair: Engine removal and installation, top-end rebuild (cylinder head, piston, rings), valve clearance adjustment, component overhaul. Fuel System Repair: Fuel injector cleaning/replacement, throttle body service, fuel pump diagnosis. Transmission Drivetrain Repair: Clutch adjustment and replacement, gearbox component inspection and repair, final drive chain and sprocket replacement. Electrical Troubleshooting: Systematic diagnosis of electrical faults using wiring diagrams and specified test procedures. Suspension Fork Repair: Fork oil change, seal replacement, internal component servicing. Rear Shock Repair: Shock absorber servicing, adjustment procedures. Brake System Repair: Brake fluid flush and bleed, caliper and master cylinder overhaul, pad and rotor replacement. Special Tool Usage: Identification and use of specialized tools required for specific repair procedures. Technical Depth Depth: Comprehensive, covering everything from basic maintenance and routine checks to advanced engine and electrical system diagnostics and repairs. Suitable for both amateur and professional mechanics. 📊 Manual Specifications File Format File Format: PDF Searchable: Likely searchable due to PDF format, but depends on original scanning/creation. Print Quality Print Quality: Downloadable PDF, print quality determined by user's printer. Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) Access Access Method: Instant download after payment. Licensing Protection Policy: Lifetime Protection Policy for lost or damaged downloads. ⚙️ Engine Specifications Primary Engine Engine Displacement: 249 cc Engine Configuration: Single-cylinder, 4-stroke Valve Train: DOHC, 4 valves Cooling System: Liquid-cooled Bore X Stroke: 72.0 x 61.2 mm Compression Ratio: 11.0:1 Fueling System: Fuel Injection (EFI) Performance Horsepower Approx: Approx. 28-30 HP (actual figures may vary slightly by market and tuning) Torque Approx: Approx. 17-18 lb-ft (actual figures may vary slightly by market and tuning) Fuel System Fuel Type: Unleaded gasoline (91 octane or higher recommended) Lubrication System Oil Capacity With Filter: 1.6 L (1.7 US qt) Recommended Oil Viscosity: SAE 10W-40 (refer to manual for seasonal variations) Recommended Oil Standard: JASO MA or MA2 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Features Clutch Type: Wet, multiple-disc Final Drive: Sealed chain, 520 O-ring type 📐 Dimensions Exterior Length Klx250S: 2,235 mm (87.9 in) Width Klx250S: 820 mm (32.3 in) Height Klx250S: 1,205 mm (47.4 in) Wheelbase Klx250S: 1,435 mm (56.5 in) Weights Curb Weight Klx250S: Approx. 135 kg (298 lbs) Fuel Capacity: 7.7 L (2.0 US gal) 🛡️ Safety Features...
The KLX250S and KLX250SF are positioned as versatile dual-sport motorcycles, offering a balance of on-road usability and off-road capability. They target riders looking for an accessible and capable machine for commuting, trail riding, and light adventure.
Competitive Analysis
Competitors:
Competes with other dual-sport motorcycles in the 250cc class, such as the Honda CRF250L, Suzuki DR-Z250, and Yamaha WR250R. Key differentiators often lie in suspension, fuel injection tuning, and overall chassis design.
Key Features
Klx250S Features:
Adjustable front and rear suspension, fuel injection, digital instrumentation, lightweight chassis, dual-sport tires.
Klx250Sf Features:
Supermoto-styled variant with 17-inch wheels, street-focused tires, and potentially different suspension tuning for on-road performance.
Manual Benefit
Benefit Statement:
Empowers owners and technicians with comprehensive, easy-to-access information for maintaining, troubleshooting, and repairing their 2009 Kawasaki KLX250S/SF, enabling them to keep the motorcycle in optimal condition.
📋 Manual Details
Coverage Areas
Primary Coverage:
All versions of 2009 Kawasaki KLX250S and KLX250SF models
Secondary Coverage Topics:
General Information, Routine Maintenance, Engine Removal/Installation, Fuel System, Lubrication and Cooling, Engine Specifications, Transmission, Drive Chain & Sprockets, Steering, Shocks, Body Work, Intake & Exhaust, Electrical System, Advanced Troubleshooting
Page Count
Page Count Estimate:
Not specified, but comprehensive for a full repair manual.
Detailed coverage of the 249cc liquid-cooled, DOHC, 4-valve, single-cylinder engine.
Fuel System:
Includes fuel injection system components, carburetor adjustments (if applicable to specific variants, though 2009 models typically featured FI), fuel pump, and filters.
Lubrication Cooling:
Oil change procedures, oil specifications, filter replacement, cooling system components, coolant type and capacity, radiator, fan operation.
Transmission Drivetrain:
Gearbox operation, clutch service, chain and sprocket inspection and replacement, lubrication requirements.
Electrical System:
Wiring diagrams, battery maintenance, ignition system, lighting, starter system, charging system, fuses, and troubleshooting common electrical faults.
Suspension Steering:
Front fork (including adjustable compression and rebound damping on KLX250S), rear shock absorber (including adjustable preload and rebound damping), steering head bearing service, wheel bearing maintenance.
Braking System:
Front and rear disc brake service, hydraulic system bleeding, pad replacement, caliper maintenance.
Body Work Frame:
Fairings, seat, fuel tank, fenders, frame inspection, and mounting hardware.
Intake Exhaust:
Airbox, air filter service, exhaust system components, and gasket replacement.
Procedures Included
Routine Maintenance:
Oil and filter changes, chain adjustment, tire pressure checks, brake system inspection, air filter cleaning/replacement, spark plug replacement.
Fuel injector cleaning/replacement, throttle body service, fuel pump diagnosis.
Transmission Drivetrain Repair:
Clutch adjustment and replacement, gearbox component inspection and repair, final drive chain and sprocket replacement.
Electrical Troubleshooting:
Systematic diagnosis of electrical faults using wiring diagrams and specified test procedures.
Suspension Fork Repair:
Fork oil change, seal replacement, internal component servicing.
Rear Shock Repair:
Shock absorber servicing, adjustment procedures.
Brake System Repair:
Brake fluid flush and bleed, caliper and master cylinder overhaul, pad and rotor replacement.
Special Tool Usage:
Identification and use of specialized tools required for specific repair procedures.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance and routine checks to advanced engine and electrical system diagnostics and repairs. Suitable for both amateur and professional mechanics.
📊 Manual Specifications
File Format
File Format:
PDF
Searchable:
Likely searchable due to PDF format, but depends on original scanning/creation.
Print Quality
Print Quality:
Downloadable PDF, print quality determined by user's printer.
Binding Type
Binding Type:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
Access
Access Method:
Instant download after payment.
Licensing
Protection Policy:
Lifetime Protection Policy for lost or damaged downloads.
⚙️ Engine Specifications
Primary Engine
Engine Displacement:
249 cc
Engine Configuration:
Single-cylinder, 4-stroke
Valve Train:
DOHC, 4 valves
Cooling System:
Liquid-cooled
Bore X Stroke:
72.0 x 61.2 mm
Compression Ratio:
11.0:1
Fueling System:
Fuel Injection (EFI)
Performance
Horsepower Approx:
Approx. 28-30 HP (actual figures may vary slightly by market and tuning)
Torque Approx:
Approx. 17-18 lb-ft (actual figures may vary slightly by market and tuning)
Fuel System
Fuel Type:
Unleaded gasoline (91 octane or higher recommended)
Lubrication System
Oil Capacity With Filter:
1.6 L (1.7 US qt)
Recommended Oil Viscosity:
SAE 10W-40 (refer to manual for seasonal variations)
Recommended Oil Standard:
JASO MA or MA2
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Features
Clutch Type:
Wet, multiple-disc
Final Drive:
Sealed chain, 520 O-ring type
📐 Dimensions
Exterior
Length Klx250S:
2,235 mm (87.9 in)
Width Klx250S:
820 mm (32.3 in)
Height Klx250S:
1,205 mm (47.4 in)
Wheelbase Klx250S:
1,435 mm (56.5 in)
Weights
Curb Weight Klx250S:
Approx. 135 kg (298 lbs)
Fuel Capacity:
7.7 L (2.0 US gal)
🛡️ Safety Features
Ratings
Safety Ratings:
Motorcycles are not typically subject to the same crash test ratings as automobiles. Safety is inherent in rider skill and adherence to traffic laws.
Active Features
Braking System:
Front: 250 mm petal disc with dual-piston caliper. Rear: 240 mm petal disc with single-piston caliper. ABS was not standard on this model year.
Passive Features
Lighting:
Halogen headlight, LED tail light, front and rear turn signals.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital LCD instrument cluster featuring speedometer, tachometer, odometer, trip meters, clock, fuel gauge, and indicator lights.
Driver Assistance
ABS:
Not equipped with ABS as standard on the 2009 models.
Connectivity
Connectivity Features:
No integrated Bluetooth or smartphone connectivity features typical of modern motorcycles.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km (3,700 miles) or 6 months, whichever comes first (refer to manual for precise intervals).
Air Filter Service:
Every 6,000 km (3,700 miles) or annually. Clean and re-oil if necessary.
Spark Plug Replacement:
Every 12,000 km (7,500 miles) or 24 months.
Valve Clearance Check:
Every 12,000 km (7,500 miles) or 24 months.
Brake Fluid Flush:
Every 24,000 km (15,000 miles) or 24 months.
Fluid Specifications
Engine Oil:
API SG, SH, SJ or higher, ILSAC GF-2 or higher, SAE 10W-40
Coolant:
High-quality ethylene glycol-based antifreeze coolant mixed 50/50 with distilled water. Kawasaki Coolant or equivalent.
Brake Fluid:
DOT 4
Known Issues
Common Wear Items:
Clutch plates, brake pads, tires, chain and sprockets are typical wear items. Fuel pump reliability can be a consideration on high-mileage units.
Electrical Gremlins:
While generally reliable, electrical connectors can corrode in wet environments, potentially leading to intermittent issues. Proper maintenance of the electrical system is key.
Tire Sizes
Front Tire Size Klx250S:
80/100-21 M/C 51P
Rear Tire Size Klx250S:
100/100-18 M/C 59P
Front Tire Size Klx250Sf:
110/70-17 M/C 54S
Rear Tire Size Klx250Sf:
130/70-17 M/C 62S
📚 Vehicle History
Brand Heritage
Kawasaki Heritage:
Kawasaki Heavy Industries, Ltd. has a long-standing reputation for building high-performance and reliable motorcycles across various categories, from sportbikes to cruisers and off-road machines.
Model Evolution
Klx Lineage:
The KLX series has a history of offering capable off-road and dual-sport motorcycles. The KLX250S specifically evolved from earlier models, incorporating fuel injection and updated styling and suspension for improved performance and usability.
Production
Klx250S Sf Production Years:
The KLX250S was in production for many years, with significant updates including the introduction of fuel injection around 2006-2007. The KLX250SF was introduced as a variant for the US market.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
The KLX250S has historically been well-regarded by motorcycle publications for its versatility, affordability, and capable performance in its class, often cited as a good entry-level dual-sport.