Kia Carens Rondo II F L 2.0 CRDi 2009 Service Repair Manual
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🏷️ Basic Information Identification Make: Kia Model: Carens Model Variant: Rondo II F L Year: 2009 Engine Code: D4EA (Common Rail Direct Injection Diesel) Chassis Code: FJ 👋 Introduction Market Position Vehicle Segment: Compact MPV (Multi-Purpose Vehicle) / Crossover SUV Target Audience: Families seeking versatile, practical, and fuel-efficient transportation. Competitive Analysis Key Competitors: Chevrolet Orlando, Citroen C4 Picasso, Ford C-Max, Renault Scénic, Volkswagen Touran, Toyota Verso. Key Features Versatility: Offers flexible seating configurations (often 5 or 7 seats) and good cargo space for its class. Engine Options: Known for its efficient diesel engines, such as the 2.0 CRDi, offering a balance of power and fuel economy. Value Proposition: Generally positioned as an affordable and well-equipped MPV, offering strong value for money. 📋 Manual Details Coverage Areas Main Coverage: Comprehensive service and repair procedures for the Kia Carens Rondo II F L 2.0 CRDi 2009. Page Count Estimated Page Count: 1500-2500 pages (typical for comprehensive factory service manuals) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital (likely PDF), potentially searchable text 📖 Manual Coverage Systems Covered Engine System: Engine mechanical, lubrication, cooling, fuel injection, exhaust, engine management (ECU, sensors, actuators), turbocharger system. Transmission System: Manual and Automatic transmission systems, clutch, drivetrain, differentials, axles. Braking System: Hydraulic brake system, ABS, EBD, brake calipers, rotors, lines, master cylinder, parking brake. Suspension Steering: Front and rear suspension components, shock absorbers, springs, control arms, steering rack, power steering system. Electrical Electronics: Battery, charging system, starting system, lighting, instrument cluster, body control module (BCM), infotainment, power windows/locks, airbags, wiring diagrams. HVAC System: Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant, controls, blower motor. Body Chassis: Body structure, exterior panels, doors, windows, interior trim, seats, chassis components, corrosion protection. Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, belt inspections and replacements. Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) interpretation, specific component testing. Repair Procedures: Step-by-step repair instructions for all major vehicle systems, component removal and installation, torque specifications, assembly sequences. Overhaul Rebuild: Engine and transmission overhaul procedures, piston ring replacement, bearing services, seal replacements, internal component rebuilds. Technical Depth Depth: Expert level, covering everything from routine maintenance to complex diagnostics and complete component overhauls. Includes detailed diagrams, schematics, and specifications. 📊 Manual Specifications File Format PDF Quality: High resolution, ensuring clarity of diagrams and text. Likely includes bookmarking for easy navigation. Searchability: Searchable text is a standard feature in high-quality digital service manuals, allowing quick access to specific topics. Print Quality Printable Pages: Pages are designed to be printable, allowing users to create physical copies of sections for workshop use. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder Diesel Displacement: 1991 cc Bore X Stroke: 83.0 mm x 92.0 mm Compression Ratio: 17.3:1 Fuel Delivery: Common Rail Direct Injection (CRDi) with turbocharger and intercooler. Performance Horsepower Ps: Approx. 140 PS @ 4000 rpm (may vary slightly by market tune) Torque Nm: Approx. 305 Nm @ 1800-2500 rpm (may vary slightly by market tune) Fuel System Fuel Type: Diesel Emission Control: Euro 4 compliant, likely equipped with a Diesel Particulate Filter (DPF) in some markets. 🔧 Transmission Standard Type: 5-speed Manual Transmission (M/T) Optional Type: 4-speed Automatic Transmission (A/T) Features Clutch Type: Hydraulically operated, single dry plate clutch (for M/T) Final Drive Ratio: Refer to specific manual for exact ratio (typically around 4.1:1 for M/T) Transmission Fluid Type: Manual: API GL-4, SAE 75W/90; Automatic: ATF SP-III or equivalent (check manual for exact specification). 📐 Dimensions Exterior Length: Approx. 4525 mm Width: Approx. 1790 mm Height: Approx. 1645 mm Wheelbase: Approx. 2700 mm Ground Clearance: Approx. 150 mm Cargo Cargo Volume Seats Up: Approx. 450-500 liters (configurable with folding seats) Cargo Volume Seats Down: Approx. 1500-1800 liters (configurable with folding seats) Weights Curb Weight: Approx. 1600-1700 kg (depending on transmission and trim) Gross Vehicle Weight Rating Gvwr: Refer to vehicle identification plate. 🛡️ Safety Features Ratings Euro Ncap Rating: 4 Stars (for Euro NCAP 2007 testing of the Rondo) Active Features ABS: Standard Anti-lock Braking System (ABS) Ebs Esp: Electronic Brake-force Distribution (EBD), potentially Electronic Stability Program (ESP) on higher trims or optional. Traction Control: Traction Control System (TCS) may be standard or optional. Passive Features Airbags: Front airbags for driver and passenger, side airbags, curtain airbags (depending on trim). Seatbelts: Three-point seatbelts with pretensioners and load limiters for all occupants. Child Seat Anchors: ISOFIX/LATCH child seat anchor points. 💡 Technology Features Infotainment Audio System: Factory-fitted audio system with CD player, radio, and likely auxiliary input. Higher trims may feature more advanced systems with MP3 capability and steering wheel controls. Navigation: Optional or dealer-fitted navigation systems may be available on some models. Driver Assistance Cruise Control: Available...
Step-by-step repair instructions for all major vehicle systems, component removal and installation, torque specifications, assembly sequences.
Overhaul Rebuild:
Engine and transmission overhaul procedures, piston ring replacement, bearing services, seal replacements, internal component rebuilds.
Technical Depth
Depth:
Expert level, covering everything from routine maintenance to complex diagnostics and complete component overhauls. Includes detailed diagrams, schematics, and specifications.
📊 Manual Specifications
File Format
PDF Quality:
High resolution, ensuring clarity of diagrams and text. Likely includes bookmarking for easy navigation.
Searchability:
Searchable text is a standard feature in high-quality digital service manuals, allowing quick access to specific topics.
Print Quality
Printable Pages:
Pages are designed to be printable, allowing users to create physical copies of sections for workshop use.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder Diesel
Displacement:
1991 cc
Bore X Stroke:
83.0 mm x 92.0 mm
Compression Ratio:
17.3:1
Fuel Delivery:
Common Rail Direct Injection (CRDi) with turbocharger and intercooler.
Euro 4 compliant, likely equipped with a Diesel Particulate Filter (DPF) in some markets.
🔧 Transmission
Standard
Type:
5-speed Manual Transmission (M/T)
Optional
Type:
4-speed Automatic Transmission (A/T)
Features
Clutch Type:
Hydraulically operated, single dry plate clutch (for M/T)
Final Drive Ratio:
Refer to specific manual for exact ratio (typically around 4.1:1 for M/T)
Transmission Fluid Type:
Manual: API GL-4, SAE 75W/90; Automatic: ATF SP-III or equivalent (check manual for exact specification).
📐 Dimensions
Exterior
Length:
Approx. 4525 mm
Width:
Approx. 1790 mm
Height:
Approx. 1645 mm
Wheelbase:
Approx. 2700 mm
Ground Clearance:
Approx. 150 mm
Cargo
Cargo Volume Seats Up:
Approx. 450-500 liters (configurable with folding seats)
Cargo Volume Seats Down:
Approx. 1500-1800 liters (configurable with folding seats)
Weights
Curb Weight:
Approx. 1600-1700 kg (depending on transmission and trim)
Gross Vehicle Weight Rating Gvwr:
Refer to vehicle identification plate.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
4 Stars (for Euro NCAP 2007 testing of the Rondo)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Ebs Esp:
Electronic Brake-force Distribution (EBD), potentially Electronic Stability Program (ESP) on higher trims or optional.
Traction Control:
Traction Control System (TCS) may be standard or optional.
Passive Features
Airbags:
Front airbags for driver and passenger, side airbags, curtain airbags (depending on trim).
Seatbelts:
Three-point seatbelts with pretensioners and load limiters for all occupants.
Child Seat Anchors:
ISOFIX/LATCH child seat anchor points.
💡 Technology Features
Infotainment
Audio System:
Factory-fitted audio system with CD player, radio, and likely auxiliary input. Higher trims may feature more advanced systems with MP3 capability and steering wheel controls.
Navigation:
Optional or dealer-fitted navigation systems may be available on some models.
Driver Assistance
Cruise Control:
Available on many models, especially those with automatic transmission.
Parking Sensors:
Rear parking sensors were often an optional or standard feature on higher trim levels.
Connectivity
Bluetooth:
Bluetooth connectivity for hands-free calling and audio streaming was introduced on later models or as an option.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 15,000 km or 12 months, whichever comes first (check owner's manual for specific conditions).
Air Filter Replacement:
Recommended every 30,000 km or as needed based on driving conditions.
Fuel Filter Replacement:
Recommended every 60,000 km for diesel engines.
Timing Belt Replacement:
The 2.0 CRDi (D4EA) engine uses a timing chain, not a belt, requiring less frequent maintenance but checks for wear.
Fluid Specifications
Engine Oil Spec:
API CI-4 or ACEA B4/B5, SAE 5W-30 or 5W-40 (check manual for specific viscosity based on climate).
Coolant Type:
Ethylene glycol-based, OAT (Organic Acid Technology) coolant. Kia Super Long Life Coolant or equivalent.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Diesel Particulate Filter Dpf:
Potential for DPF clogging if the vehicle is primarily used for short trips, requiring periodic 'regeneration'.
Glow Plugs:
Diesel engines can experience issues with worn or faulty glow plugs, affecting cold starts.
Suspension Wear:
As with many MPVs, suspension components like ball joints and bushings can wear over time, leading to noise and handling issues.
Electronics Issues:
Occasional electrical gremlins related to body control modules or sensor failures can occur.
📚 Vehicle History
Brand Heritage
Kia Motors Corporation:
Established in 1944, Kia has evolved from a motorcycle manufacturer to a global automotive player known for its value and improving quality.
Model Evolution
Rondo Generation:
This is the second generation (UN) of the Kia Carens, often marketed as the Rondo in many international markets.
Rondo Launch Year:
The second generation Carens/Rondo was launched in 2006.
Production
Manufacturing Locations:
Primarily manufactured in South Korea (Hwaseong Plant), with some assembly in other global locations.
🏆 Awards & Recognition
Recognitions
Reliability Ratings:
While specific awards for the 2009 model are less common, Kia generally saw improvements in reliability surveys in the late 2000s.
Ratings
Customer Satisfaction:
The Carens/Rondo often received positive marks for practicality and value, contributing to good customer satisfaction for families.