KIA CARNIVAL SEDONA 2009 G 3.8 DOHC Service Repair Manual
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🏷️ Basic Information Identification Make: Kia Model: Carnival (Sedona in some markets) Model Year: 2009 Market Designation: Carnival / Sedona Codes Engine Code Identifier: G 3.8 DOHC 👋 Introduction Market Position Vehicle Segment: Full-size minivan / MPV Target Audience: Families, commercial transport users seeking a spacious and versatile vehicle. Competitive Analysis Competitors: Toyota Sienna, Honda Odyssey, Chrysler Pacifica, Dodge Grand Caravan. Key Features Vehicle Attributes: Spacious interior, comfortable ride, versatile seating configurations, powerful V6 engine. Manual Value Proposition: Enables owners and technicians to maintain and repair the vehicle efficiently, reducing labor costs and ensuring longevity. 📋 Manual Details Coverage Areas Primary Coverage: Service and repair procedures for the 2009 Kia Carnival/Sedona with the 3.8L DOHC V6 engine. Diagnostic Coverage: Comprehensive diagnostic procedures, troubleshooting guides, and fault code interpretations. Component Coverage: All major mechanical, electrical, and body systems. Page Count Estimated Page Count: Refer to product packaging for exact page count. Typically 1500+ pages for a comprehensive service manual. Manual Type Type: Factory Service Manual (FSM) / Workshop Manual Language Language: English Format Format: Digital (PDF likely, based on common practice) 📖 Manual Coverage Systems Covered Engine: Engine mechanical, lubrication, cooling, fuel injection, ignition, emissions control, engine management. Transmission: Automatic transmission service, diagnostics, and repair. Drivetrain: Front-wheel drive system, drive axles, differential. Brakes: Hydraulic brake system, ABS, EBD, brake fluid, pads, rotors, calipers. Suspension: Front and rear suspension components, steering system, alignment specifications. Steering: Power steering system, steering column, linkages. Electrical: Charging system, starting system, lighting, instruments, accessories, body electrical, wiring diagrams. Climate Control: HVAC system, A/C system, heater core, climate control module. Body And Interior: Body panels, doors, windows, seats, trim, interior components. Body Exterior: Bumpers, grille, hood, trunk lid, exterior trim, glass replacement. Safety Systems: Airbag system (SRS), seat belts, safety restraints. Procedures Included Maintenance: Routine maintenance tasks, fluid changes, filter replacements, lubrication. Troubleshooting: Diagnostic flowcharts, common problem identification, repair guidance. Repair: Detailed step-by-step repair instructions for all major systems and components. Disassembly Reassembly: Complete procedures for removing, inspecting, repairing, and reinstalling parts. Special Tools: Identification and usage of specialized tools required for specific repairs. Technical Specifications: Torque specifications, clearances, tolerances, fluid capacities, electrical specifications. Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems. Technical Depth Depth: Factory-level detail suitable for professional technicians and advanced DIY enthusiasts. Rebuild Procedures: Includes complete engine and transmission overhaul procedures. Diagnostic Techniques: Advanced diagnostic strategies and use of scan tools. 📊 Manual Specifications File Format Format: Likely PDF, offering searchability and printability. Print Quality Quality: High-resolution for clear diagrams and text (typical for quality digital manuals). Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: 3.8L V6, 24-Valve, DOHC (Double OverHead Camshaft) Engine Code: G 3.8 DOHC Displacement: 3778 cc (3.8 Liters) Performance Horsepower: Approximately 250 hp @ 6000 RPM (subject to market and specific tuning) Torque: Approximately 250 lb-ft @ 3500 RPM (subject to market and specific tuning) Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Recommended Octane: 87 Octane (or as specified in owner's manual) Maintenance Timing Belt Chain: Timing Chain (typically requires no scheduled replacement, but inspection is recommended) Spark Plug Type: Iridium Tip (refer to manual for specific part number and gap) Engine Oil Capacity: Approx. 5.5 quarts (5.2 Liters) with filter change (consult manual for exact capacity) Engine Oil Viscosity: 5W-30 Synthetic (API SN or higher) 🔧 Transmission Standard Type: 5-speed Automatic Transmission Optional Availability: Not applicable for this engine/year configuration. Features Transmission Control: Electronic control with adaptive shift logic. Maintenance Transmission Fluid Type: SPII-ATF (Kia Genuine) or equivalent (refer to manual for exact specification and part number, e.g., SP-III, SP-IV compatibility) Transmission Fluid Capacity: Approx. 8.5 quarts (8.0 Liters) for a drain and fill (consult manual for exact capacity and refill procedure) 📐 Dimensions Exterior Length: Approx. 198.9 inches (5052 mm) Width: Approx. 77.4 inches (1966 mm) Height: Approx. 68.7 inches (1745 mm) Wheelbase: Approx. 121.5 inches (3086 mm) Interior Passenger Capacity: 7 or 8 Passengers Cargo Cargo Volume Behind 3Rd Row: Approx. 17.7 cubic feet (501 L) Cargo Volume With 3Rd Row Folded: Approx. 66.8 cubic feet (1892 L) Cargo Volume With 2Nd And 3Rd Row Folded: Approx. 146.0 cubic feet (4134 L) Weights Curb Weight: Approx. 4,550 - 4,760 lbs (2064 - 2160 kg), depending on trim and options. Gross Vehicle Weight Rating: Approx. 6,063 lbs (2750 kg) Towing Capacity: Up to 3,500 lbs (1,588 kg) with appropriate towing package. 🛡️ Safety Features Ratings NHTSA Frontal Crash Test: 5-Star (for driver and front passenger) in select trims/configurations (refer to NHTSA for specific year/model details). IIHS Crash Test Ratings: Likely received good ratings in relevant IIHS tests for its class and era. Active Features Antilock Braking System: Standard (ABS) Electronic Stability Control: Standard (ESC) Traction Control System: Standard (TCS) Electronic Brakeforce Distribution:...
Approximately 250 hp @ 6000 RPM (subject to market and specific tuning)
Torque:
Approximately 250 lb-ft @ 3500 RPM (subject to market and specific tuning)
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Recommended Octane:
87 Octane (or as specified in owner's manual)
Maintenance
Timing Belt Chain:
Timing Chain (typically requires no scheduled replacement, but inspection is recommended)
Spark Plug Type:
Iridium Tip (refer to manual for specific part number and gap)
Engine Oil Capacity:
Approx. 5.5 quarts (5.2 Liters) with filter change (consult manual for exact capacity)
Engine Oil Viscosity:
5W-30 Synthetic (API SN or higher)
🔧 Transmission
Standard
Type:
5-speed Automatic Transmission
Optional
Availability:
Not applicable for this engine/year configuration.
Features
Transmission Control:
Electronic control with adaptive shift logic.
Maintenance
Transmission Fluid Type:
SPII-ATF (Kia Genuine) or equivalent (refer to manual for exact specification and part number, e.g., SP-III, SP-IV compatibility)
Transmission Fluid Capacity:
Approx. 8.5 quarts (8.0 Liters) for a drain and fill (consult manual for exact capacity and refill procedure)
📐 Dimensions
Exterior
Length:
Approx. 198.9 inches (5052 mm)
Width:
Approx. 77.4 inches (1966 mm)
Height:
Approx. 68.7 inches (1745 mm)
Wheelbase:
Approx. 121.5 inches (3086 mm)
Interior
Passenger Capacity:
7 or 8 Passengers
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 17.7 cubic feet (501 L)
Cargo Volume With 3Rd Row Folded:
Approx. 66.8 cubic feet (1892 L)
Cargo Volume With 2Nd And 3Rd Row Folded:
Approx. 146.0 cubic feet (4134 L)
Weights
Curb Weight:
Approx. 4,550 - 4,760 lbs (2064 - 2160 kg), depending on trim and options.
Gross Vehicle Weight Rating:
Approx. 6,063 lbs (2750 kg)
Towing Capacity:
Up to 3,500 lbs (1,588 kg) with appropriate towing package.
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Test:
5-Star (for driver and front passenger) in select trims/configurations (refer to NHTSA for specific year/model details).
IIHS Crash Test Ratings:
Likely received good ratings in relevant IIHS tests for its class and era.
Active Features
Antilock Braking System:
Standard (ABS)
Electronic Stability Control:
Standard (ESC)
Traction Control System:
Standard (TCS)
Electronic Brakeforce Distribution:
Standard (EBD)
Passive Features
Airbags:
Front airbags, front side-impact airbags, side-curtain airbags (coverage varies by trim).
Seat Belts:
3-point seat belts for all occupants, pretensioners for front seats.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD/MP3 audio system with auxiliary input. Optional premium audio systems available.
Display Screen:
Optional touchscreen navigation system available on higher trims.
Driver Assistance
Rear Parking Sensors:
Available on some trims.
Backup Camera:
Available on some trims, often integrated with navigation system.
Connectivity
Usb Port:
Available on later models or as an accessory.
Bluetooth:
Available on select trims for hands-free calling.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 miles (8,000 km) or 6 months, whichever comes first (using synthetic oil). Refer to manual for severe driving conditions.
Air Filter Replacement:
Approximately 15,000 - 30,000 miles (24,000 - 48,000 km), or as needed based on inspection.
Cabin Air Filter Replacement:
Typically 10,000 - 15,000 miles (16,000 - 24,000 km) or annually.
Transmission Fluid Change:
Recommended every 60,000 miles (96,000 km) or as specified in the manual. Early changes can prevent issues.
Coolant Flush:
Initial change at 100,000 miles (160,000 km), then every 50,000 miles (80,000 km) thereafter (using specific coolant).
Fluid Specifications
Coolant Type:
Amine Corrosion Inhibitor (ACI) type ethylene glycol-based coolant. Kia Genuine Long Life Coolant (MS-591-80) or equivalent blue-colored coolant. Do not mix coolant types.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (consult manual for exact specification).
Power Steering Fluid Type:
Dexron III / Mercon compatible ATF (refer to manual for exact specification).
While generally reliable, some owners have reported issues with the oil pressure sensor or occasional transmission shifting complaints. The 3.8L Lambda engine is robust.
Electrical Concerns:
Potential for accessory module failures or minor electrical gremlins, often resolvable with wiring checks or module resets.
📚 Vehicle History
Brand Heritage
Manufacturer:
Kia Motors Corporation, South Korea.
Model Evolution
Generation:
Second Generation (VQ platform) - 2006-2014 (North American market name 'Sedona').
Redesigns:
The 2006 model marked a significant redesign from the first generation, featuring a unibody construction and more modern styling.
Production
Manufacturing Location:
Hwasung, South Korea.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Received 5-star safety ratings from NHTSA in frontal crash tests, indicating good occupant protection.
Ratings
Consumer Ratings:
Generally well-regarded for its practicality and value, though specific ratings vary by reviewer and model year.
Certifications
Emission Standards:
Meets relevant emissions standards for the model year (e.g., EPA standards in the US).