The Polaris Sportsman Touring 500 EFI, produced in 2009, represents a robust and capable high-performance utility All-Terrain Vehicle (ATV). Engineered for extended rides and passenger comfort, this model builds upon the esteemed Sportsman platform, known for its reliability and versatility. Its Electronic Fuel Injection (EFI) system ensures optimal throttle response and fuel efficiency, distinguishing it as a refined choice for both work and recreation. With a focus on durability and user-friendly operation, the Sportsman Touring 500 EFI is designed to tackle challenging terrains and provide a comfortable experience for two riders. This comprehensive Factory Service Repair Manual (FSM) provides detailed procedures for the complete service and repair of the 2009 Polaris Sportsman Touring 500 EFI. It covers all essential systems, including the engine, powertrain, chassis, suspension, braking, and electrical components, offering step-by-step instructions for maintenance, diagnostics, and component overhauls. The manual is an indispensable resource for owners and technicians, enabling them to maintain peak performance, ensure longevity, and efficiently address any repair needs of the vehicle. Its depth of information facilitates accurate troubleshooting and effective repair, supporting the continued optimal operation of this ATV. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman Touring 500 EFI Year: 2009 Product Type: Service Manual Codes Engine Code Variant: EFI (Electronic Fuel Injection) 👋 Introduction Market Position Segment: High-performance utility All-Terrain Vehicle (ATV). Competitive Analysis Competitors: Arctic Cat (e.g., Prowler), Can-Am (e.g., Outlander Max), Yamaha (e.g., Grizzly), Honda (e.g., Foreman/Rancher with higher capacity models). Key Features Touring Capability: Designed for longer rides and carrying a passenger, distinguishing it from single-rider Sportsman models. Efi System: Electronic Fuel Injection provides improved throttle response, easier starting in various conditions, and optimized fuel efficiency compared to carbureted models. Manual Value Proposition Ownership Benefit: Empowers owners and technicians with factory-accurate information for efficient maintenance, diagnosis, and repair, ensuring longevity and optimal performance. 📋 Manual Details Coverage Areas Primary Coverage: Complete factory service and repair procedures for the Polaris Sportsman Touring 500 EFI model year 2009. Page Count Estimated Pages: Hundreds (as stated, specific count not provided but implies comprehensive coverage) Manual Type Manual Type: Factory Service Repair Manual (FSM) Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine electrical, fuel system (EFI), lubrication, cooling system, exhaust system. Drivetrain: Transmission (PVT - Polaris Variable Transmission), drive clutch, driven clutch, final drive, driveshafts, differentials (front and rear if applicable). Chassis And Suspension: Frame, front suspension (A-arms, shocks, steering components), rear suspension (swingarm/independent, shocks), wheels, tires. Braking System: Hydraulic brake systems (front and rear calipers, master cylinders, brake lines, brake fluid specifications). Electrical System: Ignition system, starting system, charging system (alternator/stator), battery, lighting (headlights, taillights, indicators), wiring diagrams, sensors, ECM (Engine Control Module). Bodywork And Trim: Body panels, fenders, racks, seat, controls, instruments, plastic components. Procedures Included Preventive Maintenance: Scheduled maintenance intervals, oil changes, filter replacements, spark plug checks, fluid level checks, lubrication points. Diagnostic Troubleshooting: Step-by-step diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides, diagnostic trouble codes (DTCs) if applicable for EFI. Repair And Rebuild: Detailed instructions for component disassembly, inspection, repair, and reassembly of engine, transmission, suspension, brakes, and electrical components. Special Tools: Identification and usage of specialized tools required for specific service procedures. Technical Depth Depth: Comprehensive. Covers everything from basic maintenance to complete engine and transmission rebuilds, including electrical system diagnostics. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Designed for printing, allowing users to create a physical copy of the manual. High-quality reproduction of original factory documentation. Binding Type Binding Recommendation: Printable pages suitable for binding (e.g., spiral binding, three-hole punch). Paper Type Paper Recommendation: Standard paper for home or professional printing. ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC (Single Overhead Cam), 4-valve, 1-cylinder. Displacement: 499cc (approximate, often listed as 500cc) Performance Horsepower Approx: 35-40 HP (estimated, peak figures vary based on tuning and conditions) Torque Approx: 30-35 lb-ft (estimated) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with throttle body. Fuel Type: Unleaded gasoline. Ignition System Ignition Type: Electronic Ignition (CDI or ECM controlled). Cooling System Cooling Method: Liquid-cooled. Lubrication System Oil Type Spec: Polaris PS-4 Synthetic 4-stroke engine oil (or equivalent SAE 10W-50). Oil Capacity With Filter: Approx. 2.5 quarts (2.4 Liters). 🔧 Transmission Standard Transmission Type: Polaris Variable Transmission (PVT) - Automatic Continuously Variable Transmission (CVT). Drive Modes: High, Low, Neutral, Reverse, Park. Features Engagement Type: Shaft Drive. Clutch System: Primary and Secondary Clutch system (e.g., P85 primary, P90 secondary). Fluid Specifications Transmission Fluid Type: Polaris Synetic Synthetic Gearcase & Transmission Oil (or SAE 75W-90 Synthetic Gear Oil). Fluid Capacity Gearcase Oil Capacity: Approx. 0.5 quarts (0.47 Liters). 📐 Dimensions Exterior Length: Approx. 85.5 inches (217.2 cm). Width: Approx. 47.5 inches (120.7 cm). Height: Approx. 49 inches (124.5 cm) to handlebars. Weights Dry Weight Approx: Approx. 685 lbs (310.7 kg)....