Suzuki ATV LT 250 Quad Sport 2009 Digital Service Manual
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🏷️ Basic Information Identification Make: Suzuki Model: LT250 Quad Sport Year: 2009 Vehicle Type: All-Terrain Vehicle (ATV) Codes Chassis Code: N/A (ATVs typically use model designation and VIN) Engine Code: N/A (Specific engine codes are usually internal to manufacturers) 👋 Introduction Market Position Atv Segment: Sport/Recreational ATV, known for its agile handling and accessible performance. Competitive Analysis Key Competitors: Yamaha Warrior/Raptor, Honda TRX series, Kawasaki KFX series. Key Features Atv Features: Often praised for its reliable engine, comfortable ergonomics, and balanced chassis for sport riding. Manual Value Proposition Purpose: Essential resource for owners and technicians to maintain, repair, and troubleshoot the 2009 LT250 Quad Sport, maximizing its lifespan and performance. 📋 Manual Details Coverage Areas Overall Coverage: Comprehensive repair, maintenance, and troubleshooting for the 2009 Suzuki LT250 Quad Sport. Mechanical Systems: Engine, transmission, fuel system, exhaust, cooling, chassis, suspension, steering, brakes, drivetrain. Electrical Systems: Ignition, starting, charging, lighting, wiring diagrams, controls. Body And Frame: Body panels, frame inspection and repair, seating, controls. Page Count Estimated Pages: Varies by specific publication, but typically 300-500+ pages for a complete service manual. Manual Type Type: Service and Repair Manual Language Primary Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Assembly: Complete engine disassembly, inspection, overhaul, and reassembly procedures. Transmission And Drivetrain: Clutch, gearbox, drive shafts, differential, chain/belt drive maintenance and repair. Suspension And Steering: Front and rear suspension component inspection, replacement, alignment, steering linkage service. Braking System: Brake caliper service, pad replacement, rotor inspection, hydraulic system bleeding, master cylinder. Electrical Diagnostics: Troubleshooting guides, wiring diagrams, component testing for ignition, charging, lighting, and accessories. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, air filter cleaning, chain adjustment, lubrication. Troubleshooting: Diagnostic procedures for common starting, running, and performance issues. Component Replacement: Detailed steps for replacing major components like carburetors, radiators, batteries, wheels, and more. Overhaul Procedures: In-depth instructions for overhauling the engine, transmission, and other major assemblies. Technical Depth Diagnostic Level: Advanced diagnostics, including component testing, circuit analysis, and symptom-based troubleshooting. Repair Scope: Covers everything from basic adjustments to complete engine and drivetrain rebuilds. Special Tools: Lists required special tools and their applications. 📊 Manual Specifications File Format Format Details: Searchable PDF, allowing for quick keyword access to information. High-resolution scans for clarity. Print Quality Print Readability: Designed for clear printing, with legible text and sharp diagrams. Binding Type Binding Description: N/A (Digital download, not applicable) Paper Type Paper Description: N/A (Digital download, not applicable) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, 4-valve, Single-cylinder Displacement: 246cc Bore X Stroke: Approx. 72.0 mm x 61.2 mm (Refer to manual for exact figures) Cooling System: Liquid-cooled Performance Horsepower: Approx. 17-20 HP (Estimate, varies with exhaust/tuning) Torque: Approx. 14-16 lb-ft (Estimate, varies with exhaust/tuning) Fuel System Carburetor Type: Mikuni VM Series (e.g., VM34SS, refer to manual for exact model) Fuel Type: Unleaded gasoline, 87 octane or higher recommended Fuel Tank Capacity: Approx. 3.2 gallons (12 liters) 🔧 Transmission Standard Transmission Type: 5-speed manual with reverse Clutch Type: Wet, multi-plate Final Drive: O-ring sealed chain Features Gear Ratios: Refer to manual for specific gear ratios (1st-5th and reverse). Transmission Fluid: API GL-4, SAE 80W-90 hypoid gear oil (Refer to manual for Suzuki-specific recommendations). 📐 Dimensions Exterior Length: Approx. 74.4 inches (1890 mm) Width: Approx. 44.1 inches (1120 mm) Height: Approx. 43.7 inches (1110 mm) Wheelbase: Approx. 49.2 inches (1250 mm) Weights Dry Weight: Approx. 474 lbs (215 kg) Ground Clearance: Approx. 8.3 inches (211 mm) Cargo Rack Capacity Front: Approx. 40 kg (88 lbs) Rack Capacity Rear: Approx. 80 kg (176 lbs) 🛡️ Safety Features Ratings Atv Safety Standards: Adheres to ANSI/SVIA standards for ATVs. Active Features Braking System Type: Hydraulic disc brakes front and rear. Parking Brake: Mechanical parking brake, typically integrated into the rear brake caliper lever. Passive Features Lighting: Dual halogen headlights and a single taillight/brake light. Throttle Limiter: Adjustable throttle limiter for beginner riders (common feature, confirm in manual). 💡 Technology Features Infotainment Infotainment Features: N/A (Basic utility vehicle, no infotainment system) Driver Assistance Assistance Features: N/A (No electronic driver assistance systems typical of modern vehicles) Connectivity Connectivity Features: N/A (No connectivity features) 🔧 Maintenance Service Intervals Engine Oil Change: Every 100 hours or annually (Refer to manual for precise interval based on usage). Spark Plug Inspection: Every 50 hours or annually. Air Filter Cleaning: Every 25 hours or as needed based on riding conditions. Chain Lubrication And Adjustment: Every 15-20 hours or as needed. Fluid Specifications Engine Oil Type: Suzuki recommends SAE 10W-40 API SG or higher. (Verify in manual). Engine Oil Capacity: Approx. 1.8 liters (1.9 US qt) with filter change. (Refer to manual for exact capacity). Coolant Type: Permanent type antifreeze, 50/50 mixture with distilled water. Known Issues Common Wear Items: Brake pads, chain and sprockets, tires, battery, wheel bearings. Carburetor Tuning: May...
Often praised for its reliable engine, comfortable ergonomics, and balanced chassis for sport riding.
Manual Value Proposition
Purpose:
Essential resource for owners and technicians to maintain, repair, and troubleshoot the 2009 LT250 Quad Sport, maximizing its lifespan and performance.
📋 Manual Details
Coverage Areas
Overall Coverage:
Comprehensive repair, maintenance, and troubleshooting for the 2009 Suzuki LT250 Quad Sport.
Diagnostic procedures for common starting, running, and performance issues.
Component Replacement:
Detailed steps for replacing major components like carburetors, radiators, batteries, wheels, and more.
Overhaul Procedures:
In-depth instructions for overhauling the engine, transmission, and other major assemblies.
Technical Depth
Diagnostic Level:
Advanced diagnostics, including component testing, circuit analysis, and symptom-based troubleshooting.
Repair Scope:
Covers everything from basic adjustments to complete engine and drivetrain rebuilds.
Special Tools:
Lists required special tools and their applications.
📊 Manual Specifications
File Format
Format Details:
Searchable PDF, allowing for quick keyword access to information. High-resolution scans for clarity.
Print Quality
Print Readability:
Designed for clear printing, with legible text and sharp diagrams.
Binding Type
Binding Description:
N/A (Digital download, not applicable)
Paper Type
Paper Description:
N/A (Digital download, not applicable)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, 4-valve, Single-cylinder
Displacement:
246cc
Bore X Stroke:
Approx. 72.0 mm x 61.2 mm (Refer to manual for exact figures)
Cooling System:
Liquid-cooled
Performance
Horsepower:
Approx. 17-20 HP (Estimate, varies with exhaust/tuning)
Torque:
Approx. 14-16 lb-ft (Estimate, varies with exhaust/tuning)
Fuel System
Carburetor Type:
Mikuni VM Series (e.g., VM34SS, refer to manual for exact model)
Fuel Type:
Unleaded gasoline, 87 octane or higher recommended
Fuel Tank Capacity:
Approx. 3.2 gallons (12 liters)
🔧 Transmission
Standard
Transmission Type:
5-speed manual with reverse
Clutch Type:
Wet, multi-plate
Final Drive:
O-ring sealed chain
Features
Gear Ratios:
Refer to manual for specific gear ratios (1st-5th and reverse).
Transmission Fluid:
API GL-4, SAE 80W-90 hypoid gear oil (Refer to manual for Suzuki-specific recommendations).
📐 Dimensions
Exterior
Length:
Approx. 74.4 inches (1890 mm)
Width:
Approx. 44.1 inches (1120 mm)
Height:
Approx. 43.7 inches (1110 mm)
Wheelbase:
Approx. 49.2 inches (1250 mm)
Weights
Dry Weight:
Approx. 474 lbs (215 kg)
Ground Clearance:
Approx. 8.3 inches (211 mm)
Cargo
Rack Capacity Front:
Approx. 40 kg (88 lbs)
Rack Capacity Rear:
Approx. 80 kg (176 lbs)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Adheres to ANSI/SVIA standards for ATVs.
Active Features
Braking System Type:
Hydraulic disc brakes front and rear.
Parking Brake:
Mechanical parking brake, typically integrated into the rear brake caliper lever.
Passive Features
Lighting:
Dual halogen headlights and a single taillight/brake light.
Throttle Limiter:
Adjustable throttle limiter for beginner riders (common feature, confirm in manual).
💡 Technology Features
Infotainment
Infotainment Features:
N/A (Basic utility vehicle, no infotainment system)
Driver Assistance
Assistance Features:
N/A (No electronic driver assistance systems typical of modern vehicles)
Connectivity
Connectivity Features:
N/A (No connectivity features)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or annually (Refer to manual for precise interval based on usage).
Spark Plug Inspection:
Every 50 hours or annually.
Air Filter Cleaning:
Every 25 hours or as needed based on riding conditions.
Chain Lubrication And Adjustment:
Every 15-20 hours or as needed.
Fluid Specifications
Engine Oil Type:
Suzuki recommends SAE 10W-40 API SG or higher. (Verify in manual).
Engine Oil Capacity:
Approx. 1.8 liters (1.9 US qt) with filter change. (Refer to manual for exact capacity).
Coolant Type:
Permanent type antifreeze, 50/50 mixture with distilled water.
Known Issues
Common Wear Items:
Brake pads, chain and sprockets, tires, battery, wheel bearings.
Carburetor Tuning:
May require periodic cleaning and adjustment, especially after extended storage or if fuel quality is poor.
Electrical Connections:
Corrosion or loose connections in lighting and ignition circuits can be a concern, especially in wet environments.
📚 Vehicle History
Brand Heritage
Suzuki Atv Legacy:
Suzuki has a long-standing reputation for building reliable and capable ATVs, dating back to the early days of the sport.
Model Evolution
Lt250 Quad Sport Lineage:
The LT250 Quad Sport series has evolved over the years, with various iterations focusing on performance and rider comfort. The 2009 model represents a mature and refined design within this lineage.
Production
Production Years:
The LT250 Quad Sport was produced in various forms throughout the late 1980s, 1990s, and into the 2000s. The 2009 model year is a later iteration.
🏆 Awards & Recognition
Recognitions
Industry Awards:
N/A (Specific awards for this model year are not widely publicized)
Ratings
User Satisfaction:
Generally well-regarded for its reliability and performance in its class.
Certifications
Certification Standards:
Meets all applicable government safety and emissions standards for its production year and region.