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Kawasaki VERSYS KLE650 2010-2011 Service Repair Manual

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$133.00
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$133.00
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The Kawasaki Versys KLE650, produced for the 2010 and 2011 model years, represents the first generation of a versatile sportbike designed for adventure-touring. This model is powered by a 649 cc inline 4-cylinder engine, featuring fuel injection and liquid cooling, and is equipped with a 6-speed transmission. Its engineering emphasizes a blend of sportbike agility and touring comfort, making it suitable for a wide range of riding conditions. Known for its value and adaptability, the Versys line generally garners positive reception for its practical design and capabilities. This comprehensive factory service repair manual provides in-depth coverage for the Kawasaki Versys KLE650 models from 2010-2011. It details essential service and repair procedures, covering all major systems including the fuel, cooling, engine top end, clutch, lubrication, crankshaft, transmission, wheels, tires, final drive, brakes, suspension, steering, frame, and electrical systems. The manual is designed to assist both do-it-yourself enthusiasts and professional mechanics in performing routine maintenance, complex repairs, and troubleshooting, ensuring the vehicle remains in optimal working condition. 🏷️ Basic Information Identification Make: Kawasaki Model: Versys Model Code: KLE650 Model Years: 2010, 2011 Generation Generation: First Generation (EX650A) 👋 Introduction Market Position Target Audience: Do-it-yourselfers and experienced mechanics Value Proposition: Inexpensive way to keep the vehicle working properly, saving money on mechanic costs Competitive Analysis Format Advantage: Digital PDF format is more convenient and less expensive than traditional paper manuals Key Features Completeness: COMPLETE official full factory service repair manual, no extra fees, no expiry dates Usability: Easy to use, allows users to learn and repair different parts of the vehicle Versatility: Printable pages for use in garage/workshop, protected from damage by keeping digital copy 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Workshop Technical Areas Listed: General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix All Styles Covered: Yes, indicated to cover all styles of the specified model years. Page Count Page Count Estimate: Hundreds of pages (specific count not provided, but indicative of comprehensive coverage) Manual Type Manual Type: Official Full Factory Service Repair Manual Language Language: English Format File Format: PDF Accessibility: Compatible with Windows and Mac, accessible via web browser on any computer or mobile device 📖 Manual Coverage Systems Covered Engine Systems: Top End, Lubrication, Cooling, Fuel System Drivetrain Systems: Clutch, Transmission, Final Drive Chassis Systems: Wheels/Tires, Brakes, Suspension, Steering, Frame Electrical Systems: Comprehensive coverage of the electrical system Procedures Included Repair Procedures: Step-by-step instructions based on complete disassembly Maintenance Procedures: Routine maintenance, standard maintenance tasks Diagnostic Procedures: Implicitly included with repair instructions and troubleshooting Engine Rebuilding: Covers engine disassembly, inspection, repair, and reassembly. Suspension Adjustment: Details on adjusting front forks and rear shock settings. Electrical Troubleshooting: Includes wiring diagrams and guidance for diagnosing electrical faults. Technical Depth Depth Of Coverage: Complete, detailed information from disassembly to reassembly Visual Aids: Hundreds of photos and illustrations 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable within the PDF Print Quality Printability: Fully printable, allowing users to print specific pages or the entire manual Binding Type Binding Type: Digital (PDF) - no physical binding Paper Type Paper Type: N/A (Digital Format) Requirements Software Requirements: Adobe PDF Reader, Winzip (free) Version Control Update Information: N/A (This is a specific product listing, not a versioned software) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-Cylinder, DOHC, 16-Valve Displacement: 649 cc (39.6 cu in) Bore X Stroke: 83.0 x 60.0 mm (3.27 x 2.36 in) Performance Horsepower: Approximately 64 hp @ 8000 rpm (Model specific variation may exist) Torque: Approximately 44 lb-ft @ 7000 rpm (Model specific variation may exist) Fuel System Fuel Delivery: Fuel Injection (DFI) Fuel Type: Unleaded gasoline Cooling System Cooling Method: Liquid-cooled 🔧 Transmission Standard Transmission Type: 6-speed constant mesh, return type Features Clutch Type: Wet, multi-disc, cable operated Final Drive Type: Sealed chain 📐 Dimensions Exterior Length: 2,150 mm (84.6 in) Width: 820 mm (32.3 in) Height: 1,315 mm (51.8 in) Weights Curb Weight: Approximately 212 kg (467.4 lbs) Fuel Tank Capacity: 19 L (5.0 US gal) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle - ratings not applicable in the same way as automobiles) Active Features Braking System: Dual front disc brakes, Single rear disc brake. ABS may be an optional feature depending on market and specific model variant. Passive Features Lighting System: Dual headlights, LED taillight 💡 Technology Features Infotainment Dashboard Display: Digital speedometer, analog tachometer, fuel gauge, gear position indicator, clock, trip meters, indicator lights. Driver Assistance ABS: Optional Anti-lock Braking System (ABS) available on some models/markets. Connectivity Connectivity Features: N/A (Basic motorcycle electronics) 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific mileage/time interval, typically 6,000-7,500 miles or annually. Chain Maintenance: Regular cleaning, lubrication, and tension adjustment is critical. Spark...
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Kawasaki VERSYS KLE650 2010-2011 Service Repair ManualKawasaki VERSYS KLE650 2010-2011 Service Repair ManualKawasaki VERSYS KLE650 2010-2011 Service Repair ManualKawasaki VERSYS KLE650 2010-2011 Service Repair Manual
The Kawasaki Versys KLE650, produced for the 2010 and 2011 model years, represents the first generation of a versatile sportbike designed for adventure-touring. This model is powered by a 649 cc inline 4-cylinder engine, featuring fuel injection and liquid cooling, and is equipped with a 6-speed transmission. Its engineering emphasizes a blend of sportbike agility and touring comfort, making it suitable for a wide range of riding conditions. Known for its value and adaptability, the Versys line generally garners positive reception for its practical design and capabilities. This comprehensive factory service repair manual provides in-depth coverage for the Kawasaki Versys KLE650 models from 2010-2011. It details essential service and repair procedures, covering all major systems including the fuel, cooling, engine top end, clutch, lubrication, crankshaft, transmission, wheels, tires, final drive, brakes, suspension, steering, frame, and electrical systems. The manual is designed to assist both do-it-yourself enthusiasts and professional mechanics in performing routine maintenance, complex repairs, and troubleshooting, ensuring the vehicle remains in optimal working condition.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Versys
Model Code:
KLE650
Model Years:
2010, 2011
Generation
Generation:
First Generation (EX650A)
👋 Introduction
Market Position
Target Audience:
Do-it-yourselfers and experienced mechanics
Value Proposition:
Inexpensive way to keep the vehicle working properly, saving money on mechanic costs
Competitive Analysis
Format Advantage:
Digital PDF format is more convenient and less expensive than traditional paper manuals
Key Features
Completeness:
COMPLETE official full factory service repair manual, no extra fees, no expiry dates
Usability:
Easy to use, allows users to learn and repair different parts of the vehicle
Versatility:
Printable pages for use in garage/workshop, protected from damage by keeping digital copy
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Workshop
Technical Areas Listed:
General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix
All Styles Covered:
Yes, indicated to cover all styles of the specified model years.
Page Count
Page Count Estimate:
Hundreds of pages (specific count not provided, but indicative of comprehensive coverage)
Manual Type
Manual Type:
Official Full Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Accessibility:
Compatible with Windows and Mac, accessible via web browser on any computer or mobile device
📖 Manual Coverage
Systems Covered
Engine Systems:
Top End, Lubrication, Cooling, Fuel System
Drivetrain Systems:
Clutch, Transmission, Final Drive
Chassis Systems:
Wheels/Tires, Brakes, Suspension, Steering, Frame
Electrical Systems:
Comprehensive coverage of the electrical system
Procedures Included
Repair Procedures:
Step-by-step instructions based on complete disassembly
Maintenance Procedures:
Routine maintenance, standard maintenance tasks
Diagnostic Procedures:
Implicitly included with repair instructions and troubleshooting
Engine Rebuilding:
Covers engine disassembly, inspection, repair, and reassembly.
Suspension Adjustment:
Details on adjusting front forks and rear shock settings.
Electrical Troubleshooting:
Includes wiring diagrams and guidance for diagnosing electrical faults.
Technical Depth
Depth Of Coverage:
Complete, detailed information from disassembly to reassembly
Visual Aids:
Hundreds of photos and illustrations
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable within the PDF
Print Quality
Printability:
Fully printable, allowing users to print specific pages or the entire manual
Binding Type
Binding Type:
Digital (PDF) - no physical binding
Paper Type
Paper Type:
N/A (Digital Format)
Requirements
Software Requirements:
Adobe PDF Reader, Winzip (free)
Version Control
Update Information:
N/A (This is a specific product listing, not a versioned software)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-Cylinder, DOHC, 16-Valve
Displacement:
649 cc (39.6 cu in)
Bore X Stroke:
83.0 x 60.0 mm (3.27 x 2.36 in)
Performance
Horsepower:
Approximately 64 hp @ 8000 rpm (Model specific variation may exist)
Torque:
Approximately 44 lb-ft @ 7000 rpm (Model specific variation may exist)
Fuel System
Fuel Delivery:
Fuel Injection (DFI)
Fuel Type:
Unleaded gasoline
Cooling System
Cooling Method:
Liquid-cooled
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh, return type
Features
Clutch Type:
Wet, multi-disc, cable operated
Final Drive Type:
Sealed chain
📐 Dimensions
Exterior
Length:
2,150 mm (84.6 in)
Width:
820 mm (32.3 in)
Height:
1,315 mm (51.8 in)
Weights
Curb Weight:
Approximately 212 kg (467.4 lbs)
Fuel Tank Capacity:
19 L (5.0 US gal)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle - ratings not applicable in the same way as automobiles)
Active Features
Braking System:
Dual front disc brakes, Single rear disc brake. ABS may be an optional feature depending on market and specific model variant.
Passive Features
Lighting System:
Dual headlights, LED taillight
💡 Technology Features
Infotainment
Dashboard Display:
Digital speedometer, analog tachometer, fuel gauge, gear position indicator, clock, trip meters, indicator lights.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) available on some models/markets.
Connectivity
Connectivity Features:
N/A (Basic motorcycle electronics)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/time interval, typically 6,000-7,500 miles or annually.
Chain Maintenance:
Regular cleaning, lubrication, and tension adjustment is critical.
Spark Plug Replacement:
Refer to manual for specific mileage interval, typically around 15,000-20,000 miles.
Fluid Specifications
Engine Oil Type:
JASO MA certified 10W-40 or 20W-50 motorcycle oil (specific viscosity may vary based on ambient temperature).
Coolant Type:
Ethylene glycol-based antifreeze coolant mixed with distilled water (typically 50/50 ratio).
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Tires, brake pads, chain and sprockets, clutch plates (depending on usage).
Potential Electrical Issues:
While not extensively documented as common, checking wiring harnesses and connectors for corrosion or damage is good practice, especially in varied weather conditions.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Kawasaki Heavy Industries Motorcycle & Engine division has a long history of producing high-performance motorcycles across various segments.
Model Evolution
Versys Lineage:
The Versys line, introduced in 2007, is designed as a versatile sportbike with adventure-touring capabilities, blending elements of sportbikes, touring bikes, and dirt bikes.
Production
Production Location:
Japan (typical for Kawasaki motorcycles)
🏆 Awards & Recognition
Recognitions
Model Awards:
Specific awards for the 2010-2011 model are not prominently publicized, but the Versys line is generally well-regarded for its value and versatility in its class.
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