The Kawasaki Versys, specifically the LE650A first generation models produced from 2010 to 2013, is an adventure touring motorcycle renowned for its versatility and sporty performance. Built upon the reliable parallel-twin engine derived from the Ninja 650, this model offers smooth power delivery suitable for a wide range of riding conditions, from daily commuting to extended touring and even light off-road excursions. Its design features include a long-travel suspension for a comfortable ride over varied terrain and an adjustable windscreen to enhance rider comfort at different speeds and in diverse weather. The engineering quality of Kawasaki is evident in the Versys's robust construction and its ability to provide an engaging riding experience, making it a popular choice for riders seeking a capable and adaptable machine. This comprehensive repair and workshop manual provides in-depth guidance for the Kawasaki Versys, covering all essential aspects of maintenance and repair. It is designed for both professional technicians and experienced DIY enthusiasts, offering factory-level detail across numerous systems including engine mechanics, fuel and ignition systems, cooling, lubrication, exhaust, transmission, chassis, suspension, braking, and electrical systems. The manual includes detailed procedures for routine and preventive maintenance, component disassembly and assembly, repair instructions, and systematic troubleshooting. With extensive illustrations, diagrams, exploded views, and critical technical specifications such as torque values and fluid types, this English-language digital manual is an indispensable resource for ensuring the optimal performance, reliability, and longevity of your Versys motorcycle. 🏷️ Basic Information Identification Make: Kawasaki Model: Versys Model Years Covered: 2010, 2011, 2012, 2013 Generation Generation Designation: First Generation (LE650A) Codes Chassis Code: LE650A 👋 Introduction Market Position Segment: Adventure Touring / Sport Touring motorcycle Target User: Riders seeking a versatile motorcycle for commuting, touring, and light off-road use. Competitive Analysis Key Competitors: Suzuki V-Strom, Honda NC700X (later models), Yamaha Ténéré Key Features Versatility: Designed for a wide range of riding conditions and purposes. Engine Origin: Based on the Ninja 650 parallel-twin engine, known for its smooth power delivery. Adjustable Windscreen: Provides rider comfort during varying speeds and weather conditions. Long Travel Suspension: Contributes to a comfortable ride over uneven surfaces. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive repair and maintenance Target Audience: Professional technicians and experienced DIY enthusiasts Page Count Estimated Page Count: Extensive (typically 300+ pages for full service manuals) Manual Type Type: Repair Service Manual / Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Yes (diagnosis, disassembly, assembly, overhaul, torque specifications) Fuel System: Yes (fuel injection system, fuel pump, injectors, throttle body) Ignition System: Yes (spark plugs, ignition coils, timing) Cooling System: Yes (radiator, fan, thermostat, coolant specifications) Lubrication System: Yes (oil pump, oil filter, oil specifications, oil change intervals) Exhaust System: Yes (muffler, catalytic converter, emissions) Transmission And Drivetrain: Yes (clutch operation, gearbox, final drive, chain maintenance) Chassis And Frame: Yes (frame inspection, bodywork repair, fairings) Suspension System: Yes (front forks, rear shock absorber, adjustments, rebuilds) Braking System: Yes (hydraulic system, brake pads, discs, fluid specifications, bleeding procedures) Wheel And Tire System: Yes (wheel bearing replacement, tire pressures, tire specifications) Electrical System: Yes (wiring diagrams, battery, charging system, lighting, starter, ECU) Instrumentation And Controls: Yes (dashboard, switches, levers) Diagnostic Procedures: Yes (troubleshooting guides, common fault codes, diagnostic connectors) Procedures Included Preventive Maintenance: Yes (scheduled services, inspections) Routine Maintenance: Yes (oil changes, filter replacements, chain adjustment, brake checks) Disassembly And Assembly: Yes (step-by-step instructions for component removal and reinstallation) Repair Procedures: Yes (detailed instructions for fixing various components and systems) Troubleshooting: Yes (systematic approach to diagnosing and resolving issues) Cleaning And Reinstallation: Yes (instructions for component cleaning and reassembly) Technical Depth Depth: Factory-level detail suitable for complete overhauls and complex diagnostics Illustrations: Yes (pictures, diagrams, exploded views) Specifications: Yes (critical technical data, torque values, clearances, fluid types) 📊 Manual Specifications File Format Format: PDF Searchable: Likely searchable within Adobe Reader Print Quality Printable: Yes, full printable specifications Zoom: Yes, zoom in/out functionality Binding Type Binding: Digital Download (no physical binding) Paper Type Paper Type: Digital (PDF document) Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip (for potential archive extraction) Operating Systems: Compatible with all versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, DOHC, parallel-twin Displacement: 649 cc (39.6 cu. in.) Bore X Stroke: 83.0 x 60.0 mm (3.3 x 2.4 in.) Compression Ratio: 10.6:1 Performance Horsepower Est: Approx. 70-72 HP @ 8,000 RPM (Varies slightly by model year/region) Torque Est: Approx. 45-47 lb-ft @ 6,000 RPM (Varies slightly by model year/region) Fuel System Fuel Delivery: Fuel Injection (DFI) Fuel Type: Unleaded gasoline Fuel Tank Capacity: 19 liters (5.0 US gal.) 🔧 Transmission Standard Type: 6-speed, return shift Optional Optional Types: N/A (Manual transmission only) Features Clutch: Wet, multi-disc, manual Final Drive: Sealed chain 📐 Dimensions Exterior Length: Approx. 2,150 mm (84.6 in.)...
The Kawasaki Versys, specifically the LE650A first generation models produced from 2010 to 2013, is an adventure touring motorcycle renowned for its versatility and sporty performance. Built upon the reliable parallel-twin engine derived from the Ninja 650, this model offers smooth power delivery suitable for a wide range of riding conditions, from daily commuting to extended touring and even light off-road excursions. Its design features include a long-travel suspension for a comfortable ride over varied terrain and an adjustable windscreen to enhance rider comfort at different speeds and in diverse weather. The engineering quality of Kawasaki is evident in the Versys's robust construction and its ability to provide an engaging riding experience, making it a popular choice for riders seeking a capable and adaptable machine.
This comprehensive repair and workshop manual provides in-depth guidance for the Kawasaki Versys, covering all essential aspects of maintenance and repair. It is designed for both professional technicians and experienced DIY enthusiasts, offering factory-level detail across numerous systems including engine mechanics, fuel and ignition systems, cooling, lubrication, exhaust, transmission, chassis, suspension, braking, and electrical systems. The manual includes detailed procedures for routine and preventive maintenance, component disassembly and assembly, repair instructions, and systematic troubleshooting. With extensive illustrations, diagrams, exploded views, and critical technical specifications such as torque values and fluid types, this English-language digital manual is an indispensable resource for ensuring the optimal performance, reliability, and longevity of your Versys motorcycle.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Versys
Model Years Covered:
2010, 2011, 2012, 2013
Generation
Generation Designation:
First Generation (LE650A)
Codes
Chassis Code:
LE650A
👋 Introduction
Market Position
Segment:
Adventure Touring / Sport Touring motorcycle
Target User:
Riders seeking a versatile motorcycle for commuting, touring, and light off-road use.
Adobe PDF Reader, WinZip (for potential archive extraction)
Operating Systems:
Compatible with all versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, parallel-twin
Displacement:
649 cc (39.6 cu. in.)
Bore X Stroke:
83.0 x 60.0 mm (3.3 x 2.4 in.)
Compression Ratio:
10.6:1
Performance
Horsepower Est:
Approx. 70-72 HP @ 8,000 RPM (Varies slightly by model year/region)
Torque Est:
Approx. 45-47 lb-ft @ 6,000 RPM (Varies slightly by model year/region)
Fuel System
Fuel Delivery:
Fuel Injection (DFI)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
19 liters (5.0 US gal.)
🔧 Transmission
Standard
Type:
6-speed, return shift
Optional
Optional Types:
N/A (Manual transmission only)
Features
Clutch:
Wet, multi-disc, manual
Final Drive:
Sealed chain
📐 Dimensions
Exterior
Length:
Approx. 2,150 mm (84.6 in.)
Width:
Approx. 820 mm (32.3 in.)
Height:
Approx. 1,310 mm (51.6 in.)
Wheelbase:
Approx. 1,415 mm (55.7 in.)
Ground Clearance:
Approx. 170 mm (6.7 in.)
Weights
Curb Weight:
Approx. 204 kg (450 lbs.)
Weight Distribution Notes:
Lower center of gravity for improved handling.
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle safety is assessed differently than automobiles)
Active Features
ABS:
Optional on some models/regions, check specific VIN.
Braking System Type:
Dual 300mm petal discs (front), Single 220mm petal disc (rear)
Passive Features
Lighting:
Halogen headlights, LED taillight
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic instrumentation)
Driver Assistance
ABS Availability:
Optional, as noted in safety section.
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 7,500 miles (12,000 km) or 12 months, whichever comes first.
Spark Plug Replacement:
Refer to manual for specific mileage, typically around 15,000-20,000 miles.
Valve Clearance Check:
Every 15,000 miles (24,000 km).
Chain Lubrication And Adjustment:
Every 1,000 miles (1,600 km) or after washing/rain.
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or SH, JASO MA
Engine Oil Capacity:
Approx. 2.7 liters (2.8 US qt.) without filter change; 3.0 liters (3.2 US qt.) with filter change.
Coolant Type:
Kawasaki Genuine Coolant or equivalent ethylene glycol-based antifreeze, mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 4
Known Issues
Charging System Issues:
Some owners report potential stator or rectifier failure over time, leading to battery drain. Manual provides diagnosis.
Suspension Harshness:
The stock suspension can feel stiff to some riders. Manual details adjustment procedures, but aftermarket upgrades are common.
Heat Management:
The parallel-twin engine can generate noticeable heat in stop-and-go traffic, particularly around the rider's legs. This is inherent to the design and addressed by the manual's component cooling section.
📚 Vehicle History
Brand Heritage
Kawasaki Legacy:
Kawasaki Heavy Industries, Ltd. has a long-standing reputation for producing high-performance motorcycles and engines.
Model Evolution
First Generation Launch:
The first generation Versys (LE650A) was introduced in 2006.
Updates 2010-2013:
Minor styling updates and potentially ECU re-mapping for emissions compliance across these model years.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Industry Accolades:
While not directly awarded, the Versys platform has been praised for its value proposition and versatility within its segment.