Aprilia RST Mille Futura 2010 Full Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: RST Mille Futura Year: 2010 Codes Vin Decoder Notes: VIN typically starts with ZD4. Specific digit positions denote model year, engine, and manufacturing location. 👋 Introduction Market Position Class: Sport Touring Motorcycle Segment Description: Designed for comfortable long-distance riding with a balance of performance and practicality. Competitive Analysis Competitors 2010: Honda VFR800 VTEC, Yamaha FJR1300, Kawasaki GTR1400, BMW R1200ST. Key Features Design Philosophy: Combining Aprilia's V-twin engine heritage with sport-touring ergonomics and capabilities. 📋 Manual Details Coverage Areas Primary Coverage: Full Service, Repair, Maintenance, Rebuild Secondary Coverage: Troubleshooting, Diagnostics, Overhaul Page Count Estimated Pages: Over 500 Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Complete engine assembly, internal components, cooling system, lubrication system, fuel injection system, ignition system, exhaust system. Transmission: Clutch system, gearbox overhaul, gear selection mechanism, chain drive maintenance. Chassis Suspension: Front and rear suspension (forks, shock absorber), steering system, wheel bearings, swingarm. Brakes: Front and rear brake systems (discs, calipers, master cylinders, fluid lines), ABS (if equipped). Electrical: Wiring diagrams, battery, charging system (alternator, regulator/rectifier), lighting system, starting system, instrument cluster, ECU, sensors, actuators. Bodywork Frame: Frame structure, fairings, seat assembly, fuel tank, body panels, mounting hardware. Procedures Included Maintenance: Routine checks, oil changes, filter replacements, chain adjustment, brake bleeding, coolant flushes, spark plug replacement, valve clearance adjustments. Repair: Engine rebuilding, transmission repair, suspension component replacement, brake system overhaul, electrical component troubleshooting and replacement, body panel repair. Diagnostics: Troubleshooting guides, diagnostic codes (if applicable), component testing procedures. Technical Depth Depth: Comprehensive from basic maintenance to complete engine and gearbox rebuilds. 📊 Manual Specifications File Format File Type: PDF Searchable: Yes (if digitally produced) Print Quality Print Recommendation: High resolution for clear diagrams and text. Binding Type Binding: N/A (Digital Format) Paper Type Paper Recommendation: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Type: V-twin, Four-stroke Displacement: 997.6 cc Bore X Stroke: 97 mm x 67.5 mm Valve Train: DOHC, 4 valves per cylinder Cooling System: Liquid-cooled Performance Horsepower Est: 130 HP @ 9,000 rpm Torque Est: 101 Nm (74.5 lb-ft) @ 7,500 rpm Fuel System Induction: Electronic Fuel Injection (EFI) with dual injectors per cylinder Fuel Type: Unleaded gasoline (95 RON recommended) Fuel Capacity: 25 Liters (6.6 US gallons) Fuel Consumption Est: Approx. 5.5 - 7.0 L/100km (34-43 MPG) 🔧 Transmission Standard Type: 6-speed constant mesh Optional Transmission Options: N/A (Single transmission option) Features Clutch Type: Hydraulically operated, wet multi-plate clutch Final Drive: O-ring sealed chain 📐 Dimensions Exterior Length: Approx. 2,150 mm (84.6 in) Width: Approx. 790 mm (31.1 in) Height: Approx. 1,250 mm (49.2 in) (seat height adjustable) Wheelbase: Approx. 1,420 mm (55.9 in) Weights Dry Weight Est: Approx. 210 kg (463 lbs) Wet Weight Est: Approx. 230 kg (507 lbs) 🛡️ Safety Features Ratings Safety Certification: Not applicable in typical automotive safety rating systems (e.g., NHTSA, Euro NCAP). Motorcycle safety relies on rider skill and equipment. Active Features ABS: Optional ABS available on some models/trims Lighting: Dual headlights, LED taillight, turn signals Passive Features Frame Structure: Aluminum alloy twin-spar frame for rigidity and light weight. Ergonomics: Designed for rider comfort over long distances, reducing fatigue. 💡 Technology Features Infotainment Instrument Cluster: Digital and analog combination display including tachometer, speedometer, odometer, trip meters, fuel gauge, coolant temperature. Driver Assistance ABS: Optional anti-lock braking system enhances braking control. Connectivity ECU Functionality: Engine Control Unit manages fuel injection, ignition timing, and other engine parameters. Diagnostic port likely present for ECU data access. 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 - 10,000 km (3,700 - 6,200 miles) or annually. Valve Clearance Interval: Every 20,000 - 30,000 km (12,400 - 18,600 miles). Chain Lubrication Interval: Every 500 - 1,000 km (300 - 600 miles) and after washing or rain. Fluid Specifications Engine Oil Type: Fully synthetic motorcycle oil, SAE 10W-40 or 15W-50 (API SG/SH/SJ or higher, JASO MA/MA2 approved). Engine Oil Capacity: Approx. 3.0 - 3.5 Liters (3.2 - 3.7 US quarts) with filter change. Coolant Type: Ethylene glycol based coolant, 50% mixture with distilled water. Brake Fluid Type: DOT 4 recommended. Fork Oil Type: Specific viscosity grade as per manual, typically around SAE 5W or 10W. Known Issues Common Wear Items: Clutch plates, stator/regulator-rectifier, front fork seals, fuel pump. Electrical Concerns: Intermittent electrical connections, voltage regulator failure. Proper grounding is crucial. Engine Characteristics: V990 engine is known for its strong torque and character, but requires meticulous maintenance. Some vibration can be expected. 📚 Vehicle History Brand Heritage Aprilia Legacy: Aprilia has a strong racing heritage, particularly in smaller displacement classes, but has produced successful larger displacement sport and sport-touring motorcycles. Model Evolution Rst Lineage: The Futura is an evolution of Aprilia's RSV Mille sportbike, adapted for greater comfort and versatility. Futura Introduction Year: Introduced around 2001, with...
Comprehensive from basic maintenance to complete engine and gearbox rebuilds.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes (if digitally produced)
Print Quality
Print Recommendation:
High resolution for clear diagrams and text.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Recommendation:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Type:
V-twin, Four-stroke
Displacement:
997.6 cc
Bore X Stroke:
97 mm x 67.5 mm
Valve Train:
DOHC, 4 valves per cylinder
Cooling System:
Liquid-cooled
Performance
Horsepower Est:
130 HP @ 9,000 rpm
Torque Est:
101 Nm (74.5 lb-ft) @ 7,500 rpm
Fuel System
Induction:
Electronic Fuel Injection (EFI) with dual injectors per cylinder
Fuel Type:
Unleaded gasoline (95 RON recommended)
Fuel Capacity:
25 Liters (6.6 US gallons)
Fuel Consumption Est:
Approx. 5.5 - 7.0 L/100km (34-43 MPG)
🔧 Transmission
Standard
Type:
6-speed constant mesh
Optional
Transmission Options:
N/A (Single transmission option)
Features
Clutch Type:
Hydraulically operated, wet multi-plate clutch
Final Drive:
O-ring sealed chain
📐 Dimensions
Exterior
Length:
Approx. 2,150 mm (84.6 in)
Width:
Approx. 790 mm (31.1 in)
Height:
Approx. 1,250 mm (49.2 in) (seat height adjustable)
Wheelbase:
Approx. 1,420 mm (55.9 in)
Weights
Dry Weight Est:
Approx. 210 kg (463 lbs)
Wet Weight Est:
Approx. 230 kg (507 lbs)
🛡️ Safety Features
Ratings
Safety Certification:
Not applicable in typical automotive safety rating systems (e.g., NHTSA, Euro NCAP). Motorcycle safety relies on rider skill and equipment.
Active Features
ABS:
Optional ABS available on some models/trims
Lighting:
Dual headlights, LED taillight, turn signals
Passive Features
Frame Structure:
Aluminum alloy twin-spar frame for rigidity and light weight.
Ergonomics:
Designed for rider comfort over long distances, reducing fatigue.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital and analog combination display including tachometer, speedometer, odometer, trip meters, fuel gauge, coolant temperature.
Driver Assistance
ABS:
Optional anti-lock braking system enhances braking control.
Connectivity
ECU Functionality:
Engine Control Unit manages fuel injection, ignition timing, and other engine parameters. Diagnostic port likely present for ECU data access.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 - 10,000 km (3,700 - 6,200 miles) or annually.
Valve Clearance Interval:
Every 20,000 - 30,000 km (12,400 - 18,600 miles).
Chain Lubrication Interval:
Every 500 - 1,000 km (300 - 600 miles) and after washing or rain.
Fluid Specifications
Engine Oil Type:
Fully synthetic motorcycle oil, SAE 10W-40 or 15W-50 (API SG/SH/SJ or higher, JASO MA/MA2 approved).
Engine Oil Capacity:
Approx. 3.0 - 3.5 Liters (3.2 - 3.7 US quarts) with filter change.
Coolant Type:
Ethylene glycol based coolant, 50% mixture with distilled water.
Brake Fluid Type:
DOT 4 recommended.
Fork Oil Type:
Specific viscosity grade as per manual, typically around SAE 5W or 10W.
Known Issues
Common Wear Items:
Clutch plates, stator/regulator-rectifier, front fork seals, fuel pump.
Electrical Concerns:
Intermittent electrical connections, voltage regulator failure. Proper grounding is crucial.
Engine Characteristics:
V990 engine is known for its strong torque and character, but requires meticulous maintenance. Some vibration can be expected.
📚 Vehicle History
Brand Heritage
Aprilia Legacy:
Aprilia has a strong racing heritage, particularly in smaller displacement classes, but has produced successful larger displacement sport and sport-touring motorcycles.
Model Evolution
Rst Lineage:
The Futura is an evolution of Aprilia's RSV Mille sportbike, adapted for greater comfort and versatility.
Futura Introduction Year:
Introduced around 2001, with updates over the years.
Production
Production Period:
Approximately 2001-2004 for the original generation, with continued evolution. The 2010 model year indicates a later iteration or continued sales of the model.
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Motorcycle Reviews:
Generally well-received for its performance and comfort for its class, though often overshadowed by Japanese competitors in sheer sales volume. Praised for its V-twin character and handling.
Ratings
Reliability Perception:
Reliability perception can vary. Italian motorcycles of this era sometimes require more diligent maintenance than some competitors, but can be very rewarding when properly cared for.