Manual Details
|
Coverage Areas
|
Models Covered:
|
2010 Arctic Cat 400 TRV, 2010 Arctic Cat 550 FIS/TRV, 2010 Arctic Cat 650 FIS, 2010 Arctic Cat 700 FIS/TBX/TRV, 2010 Arctic Cat Thundercat, 2010 Arctic Cat 1000 TRV, 2010 Arctic Cat Cruiser, 2010 Arctic Cat Mud Pro
|
Document Purpose:
|
Service, Maintenance, and Troubleshooting
|
Page Count
|
Page Count Estimated:
|
Varies by specific model, typical comprehensive manuals range from 500-1000+ pages
|
Manual Type
|
Manual Type:
|
Service Repair Manual
|
Language
|
Language:
|
English
|
Format
|
File Format:
|
PDF
|
Print Quality:
|
High Quality, All pages printable
|
Compatibility:
|
All Versions of Windows, Mac, and Linux
|
Software Requirements:
|
Adobe PDF Reader, WinZip
|
Manual Coverage
|
Systems Covered
|
Systems:
|
General Information/Specifications, Periodic Maintenance, Engine/Transmission, Fuel/Lubrication/Cooling, Electrical System, Drive System, Suspension, Steering/Frame, Controls/Indicators
|
Engine Mechanical:
|
Engine assembly, disassembly, inspection, tuning, carburetor/EFI systems, ignition system, cooling system.
|
Transmission Drivetrain:
|
CVT system (clutch, belt, gearing), driveshafts, differentials, axle assemblies, final drive lubrication.
|
Electrical System:
|
Battery, charging system (stator, regulator/rectifier), starter motor, lighting, ignition system components, wiring diagrams, sensor diagnostics.
|
Suspension Steering:
|
Front and rear suspension geometry, shock absorber adjustment and replacement, wheel bearings, steering mechanism (handlebars, tie rods, steering shaft), alignment.
|
Braking System:
|
Hydraulic brake system components (master cylinders, calipers, lines, rotors), bleeding procedures, pad replacement.
|
Fuel System:
|
Fuel tank, fuel pump, fuel filter, fuel lines, carburetor(s) or EFI components, fuel injection pressure checks.
|
Frame Bodywork:
|
Frame integrity inspection, plastic body panel removal and installation, seat, rack systems.
|
Controls Indicators:
|
Throttle control, brake levers, gear selector operation, dashboard indicators and warning lights, electrical switchgear.
|
Procedures Included
|
Procedures:
|
Disassembling, Inspecting, Assembling, Routine Maintenance, Troubleshooting, Component Repair
|
Maintenance Schedule:
|
Detailed periodic maintenance schedule covering checks and replacements at specific hour or mileage intervals.
|
Troubleshooting Diagnostics:
|
Systematic diagnostic procedures for common and uncommon problems, fault code interpretation (if applicable).
|
Rebuild Procedures:
|
Step-by-step instructions for major component overhauls, including engine, transmission, and suspension units.
|
Technical Depth
|
Depth:
|
Comprehensive, suitable for service personnel and training applications
|
Diagnostic Tools:
|
May include information on necessary specialized tools or diagnostic equipment for advanced troubleshooting.
|
Maintenance
|
Service Intervals
|
Oil Change Engine:
|
Refer to manual for specific intervals based on hours or mileage, typically every 100 hours or annually.
|
Air Filter Maintenance:
|
Frequent inspection and cleaning recommended, especially in dusty conditions, per manual guidelines.
|
Spark Plug Replacement:
|
Recommended at specific mileage or hour intervals, manual will provide correct plug type and gap.
|
Fluid Specifications
|
Engine Oil Type:
|
Manual will specify SAE viscosity grade (e.g., 0W-40, 10W-40) and API service classification (e.g., SG, SH, SJ) or JASO MA/MA2 for wet clutches.
|
Coolant Type:
|
Manual will specify the type of antifreeze/coolant (e.g., ethylene glycol based, specific color or formulation) and mix ratio.
|
Gear Oil Transmission Differential:
|
Manual will specify SAE viscosity grade and type of gear lubricant for final drives and transmissions.
|
Brake Fluid Type:
|
DOT 3 or DOT 4 hydraulic brake fluid as specified by the manufacturer.
|
Chassis Grease Points:
|
Manual will indicate specific lubrication points for suspension, steering, and drive components requiring periodic greasing.
|
Known Issues
|
Common Wear Items:
|
CVT belt wear, suspension bushings, steering components, brake pads, and wheel bearings are common wear items for ATVs of this era.
|
Electrical Connections:
|
Corrosion or looseness in electrical connectors, especially in water-prone areas, can lead to intermittent issues.
|
Suspension Alignment:
|
Wheel alignment can drift over time due to impacts, affecting steering and tire wear. Manual will detail alignment checks and procedures.
|