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2010 Fiat Ulysse (2nd gen) Service and Repair Manual

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Basic Information Identification Make: Fiat Model: Ulysse Year: 2010 Codes Generation Code: 2nd Generation (Type 179) Introduction Market Position Vehicle Segment: Large MPV (Multi-Purpose Vehicle) / Minivan Competitive Analysis Key...
Type: Cars
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Sku: 584725
Tags: Fiat Ulysse
2010 Fiat Ulysse (2nd gen) Service and Repair Manual
Basic Information
Identification
Make: Fiat
Model: Ulysse
Year: 2010
Codes
Generation Code: 2nd Generation (Type 179)
Introduction
Market Position
Vehicle Segment: Large MPV (Multi-Purpose Vehicle) / Minivan
Competitive Analysis
Key Competitors: Renault Espace, Citroën C8, Peugeot 807, Lancia Phedra, Ford Galaxy, Volkswagen Sharan.
Key Features
Upholstery Options: Cloth, Alcantara, Leather (depending on trim level)
Seating Configuration: Configurable seating for up to 7 or 8 passengers, with removable or slideable rear seats.
Doors: Standard front doors and rear sliding doors for easy access.
Body Style: Five-door MPV
Manual Details
Coverage Areas
Engines Covered: 1.8L 16V (1747cc), 2.0L 16V (1997cc), 3.0L V6 24V (2946cc), 2.0L JTD (1997cc Diesel), 2.2L JTD (2179cc Diesel)
Transmission Types Covered: 5-speed Manual, 6-speed Manual, 4-speed Automatic
Page Count
Approximate Page Count: 3000+
Manual Type
Type: Comprehensive Service and Repair Manual
Language
Language: English
Format
Format: Digital (PDF)
Manual Coverage
Systems Covered
Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, emission control systems, cooling system, lubrication system, turbocharging (where applicable), engine management systems.
Transmission And Drivetrain: Manual transmission, automatic transmission, clutch, driveshafts, differentials, axle shafts.
Suspension And Steering: Front suspension, rear suspension, steering gear, power steering system, wheel alignment.
Brakes: Front brakes, rear brakes, parking brake, hydraulic system, ABS (Anti-lock Braking System), ESP (Electronic Stability Program).
Electrical And Electronics: Battery, charging system, starting system, lighting system, instruments, wipers and washers, horns, comfort and convenience systems, infotainment system, Body Control Module (BCM), Engine Control Module (ECM) diagnostics.
Body And Chassis: Body structure, exterior trim, interior trim, doors, windows, seats, HVAC (Heating, Ventilation, and Air Conditioning) system.
Procedures Included
Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid level checks and top-offs, spark plug replacement, timing belt/chain inspection/replacement.
Troubleshooting: Diagnostic procedures for common malfunctions, symptom-based troubleshooting guides, wiring diagrams, error code interpretation.
Repair And Overhaul: Engine disassembly and reassembly, transmission overhaul, brake caliper replacement, suspension component replacement, electrical component repair.
Diagnostics: OBD-II diagnostics, specific diagnostic routines for various control modules, sensor testing, actuator testing.
Technical Depth
Depth: Comprehensive from basic maintenance to complete engine and transmission overhauls, including electrical system diagnostics and bodywork repairs.
Manual Specifications
File Format
Digital Format Details: Searchable PDF, hyperlinked table of contents for easy navigation, printable pages.
Print Quality
Print Quality: High-resolution images, diagrams, and schematics suitable for printing.
Binding Type
Binding Type: N/A (Digital Format)
Paper Type
Paper Type: N/A (Digital Format)
Engine Specifications
Primary Engine
Engine Option 1: 1.8 16V (1830 cc) Twinport
Engine Option 1 Power: 116 PS (85 kW) @ 6000 rpm
Engine Option 1 Torque: 170 Nm (125 lb-ft) @ 3500 rpm
Engine Option 2: 2.0 16V (1997 cc) ECO
Engine Option 2 Power: 136 PS (100 kW) @ 6000 rpm
Engine Option 2 Torque: 190 Nm (140 lb-ft) @ 4000 rpm
Engine Option 3: 3.0 V6 24V (2946 cc) Hugo
Engine Option 3 Power: 204 PS (150 kW) @ 6300 rpm
Engine Option 3 Torque: 285 Nm (210 lb-ft) @ 4200 rpm
Engine Option 4: 2.0 JTD (1997 cc) Diesel
Engine Option 4 Power: 136 PS (100 kW) @ 4000 rpm
Engine Option 4 Torque: 314 Nm (231 lb-ft) @ 2000 rpm
Engine Option 5: 2.2 JTD (2179 cc) Diesel
Engine Option 5 Power: 170 PS (125 kW) @ 4000 rpm
Engine Option 5 Torque: 370 Nm (273 lb-ft) @ 1500 rpm
Fuel System
Petrol Engines: Multi-point fuel injection (MPI)
Diesel Engines: Common Rail Direct Injection (CRDI)
Performance
Emissions Standard: Euro 4
Transmission
Standard
Standard Transmission: 5-speed Manual
Optional
Optional Transmission 1: 6-speed Manual (typically with higher output engines)
Optional Transmission 2: 4-speed Automatic (e.g., Protonic) (typically with 2.0 petrol)
Features
Clutch Type: Hydraulically operated, dry single-plate clutch (manual)
Automatic Transmission Modes: Sport mode, Snow mode (on some variants)
Dimensions
Exterior
Length: 4870 mm (191.7 in)
Width: 1840 mm (72.4 in)
Height: 1750 mm (68.9 in)
Wheelbase: 2820 mm (111.0 in)
Interior
Seating Capacity: 7 or 8 occupants
Cargo
Luggage Capacity Min: Approximately 320 liters (with 7 seats up)
Luggage Capacity Max: Approximately 1600 liters (with rear seats folded/removed)
Weights
Gross Vehicle Weight: Varies by engine and configuration, typically 2400-2600 kg
Towing Capacity: Up to 2000 kg (braked)
Safety Features
Ratings
Euro Ncap Rating: 5 Stars (for the 2nd generation model)
Active Features
ABS: Standard Anti-lock Braking System
Esp: Optional Electronic Stability Program (ESP) with traction control
Ebs: Electronic Brake-force Distribution (EBD)
Brake Assist: Brake Assist System (BAS)
Passive Features
Airbags: Front airbags (driver and passenger), side airbags, curtain airbags.
Seatbelts: Three-point seatbelts with pretensioners and load limiters for all seating positions.
Child Seat Anchors: ISOFIX mounting points for child safety seats.
Technology Features
Infotainment
Audio System: Factory fitted CD player with radio, optional MP3 playback, steering wheel audio controls.
Navigation: Optional factory satellite navigation system (often with a dashboard-integrated screen).
Driver Assistance
Parking Sensors: Optional rear parking sensors.
Cruise Control: Optional cruise control system.
Connectivity
Bluetooth: Optional Bluetooth hands-free system.
Comfort Features
Climate Control: Manual air conditioning or optional dual-zone automatic climate control.
Maintenance
Service Intervals
Oil Change Interval Petrol: Every 15,000 km or 12 months, whichever comes first (synthetic oil).
Oil Change Interval Diesel: Every 20,000 km or 12 months, whichever comes first (synthetic oil).
Timing Belt Replacement: Every 90,000 km or 5 years (for petrol engines with timing belts), check manual for specific engine. Diesel engines often use timing chains or have different belt intervals.
Fluid Specifications
Engine Oil Petrol: API SN/SM/SL, ACEA A3/B4, SAE 5W-40 or 5W-30 (refer to manual for specific engine and climate recommendations).
Engine Oil Diesel: API CF/CF-4/CG-4, ACEA B4/B3, SAE 5W-40 or 5W-30 (refer to manual for specific engine and climate recommendations).
Coolant: Paraflu UP (blue) or equivalent G12/G12+ antifreeze concentrate mixed with distilled water (50/50 ratio).
Brake Fluid: DOT 4
Transmission Fluid Manual: GL-4 SAE 75W-80 or 75W-90 (check manual for specific type).
Transmission Fluid Automatic: ATF Dexron III or equivalent (refer to manual for specific type).
Known Issues
Common Faults Petrol: Ignition coil failure, lambda sensor issues, occasional oil consumption on higher mileage engines.
Common Faults Diesel: Diesel Particulate Filter (DPF) regeneration issues, EGR valve problems, glow plug failures, injector issues, turbocharger wear.
Electrical Issues: Window regulator failures, central locking problems, dashboard warning light anomalies, CAN bus communication errors.
Suspension And Steering Wear: Wear in front suspension bushes, ball joints, and tie rod ends, power steering pump noise or leaks.
HVAC System: Climate control module malfunctions, blower motor resistor failures, refrigerant leaks.
Vehicle History
Brand Heritage
Fiat History: Fiat, founded in 1899, is one of the oldest automotive manufacturers globally, known for innovation and mass production.
Model Evolution
Previous Generations: The Fiat Ulysse nameplate originated from a Lancia Zeta rebadging in the early 1990s. The second generation (Type 179) was a significant redesign and shared its platform and components with the SEAT Alhambra and Volkswagen Sharan (as part of the 'Autoeurope' joint venture with PSA Peugeot Citroën).
Production
Production Location: Primarily produced in the PSA Peugeot Citroën plant in Vigo, Spain.
Production Years: 2002 - 2010 (for the 2nd generation)
Awards & Recognition
Recognitions
General Class Awards: While specific individual awards for the 2010 Fiat Ulysse are not widely documented, the Fiat Ulysse as part of the PSA/Ford platform shared with the C8/807/Phedra and Galaxy/Sharan achieved strong Euro NCAP safety ratings and general positive reception in the MPV segment for its practicality and interior space.
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