The TE250 is a versatile dual-sport motorcycle designed for both off-road adventures and light street use. Produced in 2010, this model embodies a rich heritage in off-road racing, offering a liquid-cooled, 4-stroke, DOHC engine with a displacement of 249.5 cc. It features robust upside-down front forks and a linkage-assisted rear monoshock for exceptional handling over varied terrain, complemented by electric and kick starter systems for reliable ignition. With a focus on performance and durability, the TE250 is engineered to meet the demands of enthusiasts and riders seeking a capable machine for trail riding and dual-sport excursions. This professional workshop manual provides comprehensive guidance for the service, repair, and maintenance of the 2010 TE250. It covers all essential systems, including detailed procedures for engine mechanicals, fuel and ignition systems, cooling, transmission, suspension, brakes, wheels, and the electrical system. The manual also includes routine maintenance schedules, troubleshooting guides, diagnostic procedures, and specific technical data such as torque specifications and fluid capacities. Its purpose is to empower owners, mechanics, and technicians with the knowledge required to keep the TE250 in optimal condition, ensuring its longevity and performance. 🏷️ Basic Information Identification Make: Husqvarna Model: TE250 Year: 2010 Vehicle Type: Dual-Sport Motorcycle Codes Chassis Code: Not Specified in Product Info Engine Code: Not Specified in Product Info 👋 Introduction Market Position Vehicle Segment: Enduro / Off-Road / Dual-Sport Motorcycle Target Audience: Enthusiasts, off-road riders, dual-sport riders requiring in-depth maintenance and repair knowledge Competitive Analysis Competitors 2010: KTM EXC 250, Yamaha WR250R, Honda CRF250X, Suzuki DR-Z250 Key Features Engine Type: Liquid-cooled, 4-stroke, DOHC Suspension Type: Upside-down front forks, linkage-assisted rear monoshock Intended Use: Off-road riding, trail riding, light street use (dual-sport configuration) 📋 Manual Details Coverage Areas Technical Manual Type: Service Repair Workshop Manual Primary Coverage: Service, Repair, Diagnostics, Maintenance, Troubleshooting Page Count Estimated Page Count: Refer to Product for Exact Count (likely 300+ pages for comprehensive coverage) Manual Type Manual Classification: Professional Workshop Manual Language Language: English Format File Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, inspection, repair, and reassembly of engine components (cylinder, piston, crankshaft, camshaft, valve train, etc.) Fuel System: Carburetor system (settings, troubleshooting, rebuilding), fuel tank, fuel lines, fuel pump (if applicable) Ignition System: CDI unit, ignition coil, spark plug, wiring diagrams, timing adjustments Cooling System: Radiator, cooling fan, coolant hoses, water pump, thermostat, coolant specifications and bleeding procedures Exhaust System: Exhaust pipes, muffler, catalytic converter (if applicable), sealing and mounting Transmission Drivetrain: Clutch operation, gearbox disassembly and assembly, gear selection mechanism, final drive (chain and sprockets) Suspension Front: Front forks (telescopic, upside-down type), fork oil specifications, seal replacement, spring preload adjustments, internal components Suspension Rear: Rear shock absorber, linkage system, swingarm, bearing checks and lubrication, shock absorber adjustment Brakes Front: Hydraulic disc brake system, caliper disassembly and rebuilding, brake pads, brake discs, master cylinder, brake fluid specifications, bleeding procedures Brakes Rear: Hydraulic disc brake system, caliper disassembly and rebuilding, brake pads, brake discs, master cylinder, brake fluid specifications, bleeding procedures Wheels Tires: Spoke tensioning, wheel bearing inspection and replacement, tire pressure recommendations, tire installation Electrical System: Wiring diagrams, battery, starter motor, lighting system (headlight, taillight, turn signals), horn, fuses, relays, electrical component testing Controls Cables: Throttle cable, clutch cable, brake cables, control lever adjustments and replacement Frame Chassis: Frame inspection, swingarm pivot bearings, steering head bearings Bodywork Plastics: Removal and installation of fairings, fenders, seat, fuel tank cover Procedures Included Routine Maintenance: Oil changes, filter replacement, chain adjustment, lubrication points, spark plug checks, air filter cleaning/replacement Troubleshooting: Diagnostic charts for common problems, symptom-based troubleshooting Engine Rebuild: Complete top-end and bottom-end engine overhauls, including torque specifications and clearances Suspension Service: Fork seal replacement, fork oil change, shock absorber servicing Brake System Overhaul: Caliper rebuilding, master cylinder service, complete brake system bleeding Electrical Diagnostics: Testing of charging system, starting system, lighting, and ignition components using multimeter and wiring diagrams Carburetor Tuning: Idle speed adjustment, main jet and pilot jet selection, needle settings, float level adjustment Valve Clearance Adjustment: Procedure for checking and adjusting valve lash Technical Depth Diagnostic Capabilities: Advanced diagnostic procedures and troubleshooting guides Repair Scope: Complete repair procedures from minor adjustments to major component overhauls Specifications Data: Detailed torque specifications, clearances, fluid capacities, and tolerances 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text (depending on scan quality) Print Quality Printability: Designed for printing individual pages or sections Binding Type Digital Format: N/A (Digital Download) Paper Type Digital Format: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, DOHC, 4-valve Displacement: 249.5 cc Bore X Stroke: 76 mm x 54.9 mm Compression Ratio: 12.0:1 (approximate, specific model variations may exist) Starting System: Electric and Kick Starter Lubrication System: Wet sump Performance Horsepower: Approx. 36-38 HP (claimed, dependent on tuning and exhaust) Torque: Approx. 25-27 Nm (claimed) Fuel System Fuel...