Husqvarna TE510 2010 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Husqvarna Model: TE510 Year: 2010 Product Type: Workshop Repair Service Manual Codes Chassis Code: Not Specified Engine Code: Not Specified 👋 Introduction Market Position Vehicle Segment: Enduro / Dual-Sport Motorcycle Target Audience: Enthusiasts, off-road riders, dual-sport riders, DIY mechanics. Competitive Analysis Key Competitors 2010: KTM EXC series, Yamaha WR series, Honda CRF-X series, Suzuki DR-Z series, Kawasaki KLX series. Key Features Vehicle Usp: Italian engineering, powerful engine, robust off-road capability with street legality. Manual Usefulness Value Proposition: Essential resource for maintaining and repairing the Husqvarna TE510 2010, saving time and money on dealership services. 📋 Manual Details Coverage Areas Models Covered: All Models/Engines/Trim/Transmissi ons Typ Page Count Estimated Page Count: Refer to specific product listing for exact page count; typically 300-500 pages for comprehensive workshop manuals. Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, inspection, diagnosis, top-end, bottom-end, valve train, lubrication system, cooling system. Fuel System: Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel pressure regulator, fuel tank, fuel lines. Ignition System: Ignition coils, spark plugs, ignition control module (ICM), wiring. Exhaust System: Exhaust manifold, catalytic converter, muffler, O2 sensors. Transmission: Clutch operation, gearbox components, gear shifting mechanisms, lubrication. Suspension: Front forks (upside-down telescopic, cartridge type), rear shock absorber (monoshock), linkage systems, springs, damping adjustments. Brakes: Front and rear disc brakes, hydraulic system, calipers, master cylinders, brake pads, brake lines, bleeding procedures. Electrical System: Battery, starter motor, alternator, lighting system (headlight, taillight, turn signals), wiring diagrams, fuses, relays. Chassis And Frame: Frame inspection, steering head bearings, swingarm, rear axle, wheel bearings. Bodywork And Trim: Body panels, fairings, seat, fuel tank, fenders, graphics. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment and lubrication, air filter cleaning/replacement, spark plug replacement, brake system checks, tire pressure. Troubleshooting Diagnostics: Fault identification, symptom analysis, diagnostic charts, common problem solutions. Engine Rebuild: Complete engine overhaul, piston and ring replacement, cylinder head service, crankshaft and connecting rod inspection/replacement. Suspension Service: Fork seal replacement, fork oil change, shock absorber service, linkage bearing maintenance. Brake System Service: Brake pad replacement, caliper overhaul, master cylinder replacement, brake fluid flush and bleeding. Electrical Troubleshooting: Wiring harness inspection, component testing, electrical circuit diagnosis using wiring diagrams. Wheel And Tire Service: Tire replacement, wheel balancing, spoke tensioning, wheel bearing replacement. Steering System Service: Steering head bearing adjustment and replacement. Technical Depth Depth Of Information: Comprehensive, covering detailed disassembly, assembly, repair, and troubleshooting procedures for all major vehicle systems. Diagnostic Capabilities: Includes diagnostic flowcharts, symptom-based troubleshooting, and component testing procedures. Torque Specifications: Detailed torque values for all critical fasteners. Clearances And Tolerances: Specifications for critical component clearances and wear tolerances. Wiring Diagrams: Detailed electrical wiring diagrams for all circuits. 📊 Manual Specifications File Format File Format: PDF Print Quality Image Resolution: High-resolution, suitable for clear viewing and printing. Text Searchability: Searchable text for quick information retrieval. Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, DOHC Displacement: 477cc (approximate, exact may vary by specific sub-model) Bore X Stroke: Not Specified, but typical for this class is around 95mm x 63mm. Compression Ratio: Not Specified, typically around 12.0:1 or higher. Performance Horsepower: Estimated 50-55 HP (at crankshaft), specific figures vary. Torque: Not Specified, but strong mid-range torque is a characteristic. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, minimum octane rating 91 (RON+MON)/2. Lubrication Oil Type: JASO MA/MA2 certified 4-stroke motorcycle oil, SAE 10W-40 or 15W-50 depending on climate. Oil Capacity: Approximately 1.5 - 1.7 liters (dry fill). Specific capacity detailed in manual. 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Optional Transmission Options: Not Applicable, standard 6-speed manual. Features Clutch Type: Wet, multi-plate Gear Ratios: Specific ratios detailed in manual, optimized for off-road and dual-sport use. Transmission Oil Type: JASO MA/MA2 certified 4-stroke motorcycle oil, same as engine oil (shared sump). Transmission Oil Capacity: Refer to engine oil capacity as they share the same lubrication system. 📐 Dimensions Exterior Overall Length: Not Specified, typical for class is around 2200-2300 mm. Overall Width: Not Specified, typical for class is around 800-850 mm. Overall Height: Not Specified, typical for class is around 1200-1300 mm. Seat Height: Not Specified, but typically high for an enduro bike, around 950-980 mm. Ground Clearance: Not Specified, but designed for high clearance, typically over 300 mm. Cargo Cargo Capacity: Not Applicable (Motorcycle) Weights Dry Weight: Approximately 115-120 kg (unspecified exact figure, this is an estimate). Wet Weight: Approximately 125-130 kg (with all fluids). Fuel Tank Capacity: Approximately 8.5 - 9.5 liters. Wheelbase: Not Specified, but typically around 1480-1500 mm. 🛡️ Safety Features Ratings Safety Ratings: Not Applicable (Motorcycle, no NHTSA/Euro NCAP equivalent) Active Features Braking...
While generally robust, specific issues can include cam chain tensioner wear, or fuel injector clogging if fuel quality is poor. Manual provides diagnostic steps.
Electrical Quirks:
As with many motorcycles of this era, electrical connectors can be prone to corrosion if not properly protected in off-road environments. Manual helps trace and repair.
📚 Vehicle History
Brand Heritage
Brand Origin:
Husqvarna motorcycles have a long and storied history originating in Sweden, known for pioneering off-road and motocross technology.
Brand Acquisition:
In 2007, Husqvarna Motorcycles was acquired by BMW Motorrad.
Model Evolution
Te Series Evolution:
The TE (Trotto Enduro) series represents Husqvarna's commitment to the enduro segment, evolving from two-stroke to four-stroke engines over the years.
2010 Model Significance:
The 2010 TE510 was part of a generation that benefited from continued refinement and integration of technologies from its parent company (BMW) while retaining its core Italian character.
Production
Manufacturing Location:
Typically manufactured in Italy.
🏆 Awards & Recognition
Recognitions
Motorcycle Awards:
Specific awards for the 2010 TE510 are not widely publicized, but Husqvarna motorcycles consistently receive praise in the off-road and enduro community for performance and durability.
Ratings
Review Ratings:
Generally reviewed positively for its powerful engine and off-road prowess, often cited as a potent contender in the dual-sport segment.
Certifications
Emission Standards:
Complies with relevant emissions standards for motorcycles in its target markets for the 2010 model year.