The KLE650CAF, produced in 2010, is a versatile adventure touring motorcycle designed for riders who desire a blend of on-road comfort and capability for varied terrain. This model draws upon the reliable parallel-twin engine platform shared with the popular ER-6 series, known for its smooth power delivery and user-friendly nature. Its engineering emphasizes a balance between performance and practicality, making it suitable for daily commuting, longer touring excursions, and navigating unpaved roads. The KLE650's design offers an upright riding position and a chassis built for stability and rigidity, reflecting a legacy of producing dependable and enjoyable motorcycles. This comprehensive Service Repair Manual provides detailed information for the maintenance, repair, and troubleshooting of your 2010 KLE650CAF. It covers all essential systems, including the engine mechanicals, fuel injection, ignition, transmission, drivetrain, electrical systems, suspension, brakes, cooling system, and chassis. Within its pages, you will find step-by-step instructions for regular maintenance, component overhauls, and adjustments, along with critical torque specifications. The manual also offers guidance on diagnosing and resolving common issues, ensuring that owners, mechanics, and technicians have the necessary resources to keep this motorcycle in optimal condition. 🏷️ Basic Information Identification Make: Kawasaki Model: KLE650 Model Code: KLE650CAF Year: 2010 Codes Chassis Code: ER650A Engine Code: ER650AE 👋 Introduction Market Position Vehicle Segment: Adventure Touring / Dual-Sport Motorcycle Target Audience: Riders seeking a versatile motorcycle for commuting, touring, and light off-road use. Competitive Analysis Key Competitors: BMW F650GS, Suzuki V-Strom DL650, Honda NC700X (later models), Yamaha XT660Z Ténéré. Key Features Engine Platform: Utilizes the same reliable parallel-twin engine as the popular ER-6f/ER-6n series, known for its smoothness and user-friendliness. Versatility: Designed for both on-road comfort and the capability to handle unpaved roads, offering a balanced adventure riding experience. 📋 Manual Details Coverage Areas Manual Type: Service Repair Manual Language: English Format: PDF Page Count Estimated Page Count: 300+ 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, internal components, cylinder head, piston, crankshaft, lubrication system, cooling system. Fuel System: Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel filter, fuel tank. Ignition System: Ignition coils, spark plugs, ECU control, timing. Transmission Drivetrain: Clutch operation and maintenance, gearbox assembly, shift mechanism, final drive (chain and sprockets). Electrical System: Wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting, starting system, fuses, relays, ECU. Suspension: Front fork (telescopic, cartridge type) overhaul and adjustment, rear shock absorber, linkage system. Brakes: Front and rear brake systems, hydraulic lines, master cylinders, calipers, brake pads, rotors, bleeding procedure. Cooling System: Radiator, coolant, water pump, thermostat, cooling fan, hoses. Chassis Frame: Frame inspection, steering head bearing maintenance, wheel bearings. Bodywork Fittings: Fairings, seat, fuel tank removal/installation, instrument panel. Procedures Included Regular Maintenance: Oil changes, filter replacements, chain lubrication and adjustment, brake pad checks, tire pressure checks, general inspection. Troubleshooting: Diagnostic procedures for common starting, running, electrical, and mechanical issues. Fault code interpretation (if applicable). Component Overhaul: Detailed step-by-step instructions for disassembling, inspecting, repairing, and reassembling major components. Adjustment: Throttle cable, clutch cable, idle speed (if applicable), suspension preload. Replacement: Gaskets, seals, bearings, filters, spark plugs, brake pads, bulbs. Torque Specifications: Essential torque values for all critical fasteners to ensure proper assembly and prevent damage. Technical Depth Depth: Comprehensive, covering routine maintenance to complete engine and transmission rebuilds. Includes diagnostic information. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable, allowing quick access to specific topics. Print Quality Clarity: High-resolution, ensuring clear text and legible diagrams/illustrations. Binding Type Format Type: Digital Download (PDF) Paper Type Format Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, DOHC, parallel-twin Displacement: 649 cc Bore X Stroke: 83.0 x 60.0 mm Compression Ratio: 11.3:1 Valve Train: DOHC, 8 valves (2 per cylinder) Performance Horsepower Ps: Approx. 72 PS @ 8,000 rpm (EU spec, may vary slightly by region) Torque Nm: Approx. 64 Nm @ 7,000 rpm (EU spec, may vary slightly by region) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with dual throttle valves Fuel Type: Unleaded gasoline Fuel Capacity: 15 Liters (3.3 Gallons) Cooling System Coolant Type: Ethylene glycol based coolant (e.g., Kawasaki Coolant Type 2 or equivalent) 🔧 Transmission Standard Transmission Type: 6-speed, constant mesh Clutch Type: Wet, multi-disc Features Drive Type: Sealed chain, 525 pitch Fluid Specifications Transmission Oil: API GL-4, SAE 80W-90 hypoid gear oil 📐 Dimensions Exterior Length: 2,195 mm (86.4 in) Width: 800 mm (31.5 in) Height: 1,330 mm (52.4 in) Wheelbase: 1,465 mm (57.7 in) Ground Clearance: 170 mm (6.7 in) Seat Height: 800 mm (31.5 in) Weights Dry Weight: 192 kg (423 lbs) Curb Weight: Approx. 209 kg (461 lbs) (fully fueled) Front Tire: 110/80-19 M/C 59S Rear Tire: 130/80-17 M/C 65S Wheel Bolt Pattern: N/A (Cast wheels) 🛡️ Safety Features Ratings Crash Test Ratings: Motorcycles are not typically rated in the same manner as automobiles. Safety relies...