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Mitsubishi 2010 EVO X LANCER EVOLUTION Service Repair Manual Data a

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution X Model Abbreviation: EVO X Model Nickname: Evo Model Code: CZ4A Year: 2010 Codes Chassis Code: CZ4A Engine Code Primary: 4B11T 👋 Introduction Market Position Segment: High-performance compact sedan / rally homologation special. Target Audience: Enthusiast drivers, motorsport participants, performance tuning community, professional automotive technicians. Competitive Analysis Key Competitors: Subaru WRX STI, Volkswagen Golf R, Ford Focus RS. Key Features Performance Focus: Renowned for its advanced S-AWC (Super All-Wheel Control) system, potent turbocharged engine, and rally-bred handling. Technology Integration: Features the innovative Twin Clutch-SST (Sport Shift) transmission option and sophisticated electronic control systems. Manual Value Proposition Diagnostic Capabilities: Essential for diagnosing complex electronic and mechanical issues specific to the Evo X's performance-oriented systems. Maintenance Accuracy: Ensures maintenance is performed to factory specifications, crucial for preserving performance and longevity. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive service, repair, diagnostics, and bodywork for the 2010 Mitsubishi Lancer Evolution X. Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Manual (FSM) / Repair Manual / Data Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, crankshaft, connecting rods, pistons, lubrication system, cooling system. Engine Management: Fuel injection, ignition system, emissions control, turbocharger system, ECU diagnostics. Transmission: TC-SST (Twin Clutch-SST) automatic/sequential manual transmission, manual transmission, clutch, driveline, propeller shaft, drive shafts. Suspension: Front and rear suspension, shock absorbers, springs, control arms, bushings, alignment specifications. Steering: Power steering system, steering column, tie rods, rack and pinion. Brakes: Front and rear brake systems (Brembo), ABS, EBD, brake booster, master cylinder, calipers, rotors, hydraulic lines. Electrical System: Battery, charging system, starter motor, lighting, instrumentation, power windows, locks, mirrors, wipers. Body And Chassis: Body structure, exterior panels, doors, hood, trunk, interior trim, bumpers, chassis components. Heating Ventilation Air Conditioning HVAC: HVAC system operation, components, refrigerant, diagnosis. Safety Systems: Airbag system, SRS, seatbelts, immobilizer. S-Awc: Super All-Wheel Control system (AYC, ASC, Active Center Differential). Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks, spark plug replacement, belt inspection/replacement. Troubleshooting: Diagnostic charts, common fault codes, symptoms and causes, step-by-step troubleshooting guides. Repair Procedures: Component removal and installation, engine rebuild, transmission overhaul, brake caliper replacement, suspension component replacement. Diagnostics: OBD-II scanning, sensor testing, actuator testing, wiring diagrams for electrical diagnostics. Alignment And Adjustment: Wheel alignment specifications, steering angle sensor calibration, suspension adjustments. Body Repair: Panel replacement, dent repair, frame straightening, paint repair, interior trim removal/installation. Electrical Diagnosis: Wiring diagrams, connector pinouts, circuit testing, component resistance values. Technical Depth Depth: Comprehensive factory-level technical detail suitable for professional technicians and advanced DIY enthusiasts. Diagnostic Focus: Includes detailed DTC (Diagnostic Trouble Code) explanations and targeted diagnostic procedures. Specifications Detail: Provides torque specifications, clearances, tolerances, fluid capacities, and pressure readings. Wiring Diagrams: Detailed electrical wiring diagrams for all major systems, color-coded for clarity. 📊 Manual Specifications File Format PDF Quality: High-resolution scans with searchable text layers where available. Searchability: Fully searchable PDF content for quick access to information. Printability: Printable pages for easy reference in a workshop environment. Print Quality Image Clarity: Clear, legible illustrations, diagrams, and photographs. Binding Type Digital Format: N/A (Digital Download) Paper Type Digital Medium: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, DOHC, 16-valve, Turbocharged, Intercooled. Engine Code: 4B11T Displacement: 1998 cc (2.0 Liters) Bore X Stroke: 86.0 mm x 86.0 mm Compression Ratio: 8.8:1 Block Material: Aluminum Alloy Head Material: Aluminum Alloy Performance Horsepower Hp: 295 hp @ 6,000 rpm (approx. for US market) Torque Lb-Ft: 300 lb-ft @ 3,500 rpm (approx. for US market) Redline Rpm: 7,000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (MPI/GDI Hybrid) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Turbocharger Spec: MHI TD05H-15G turbocharger with twin-scroll design. 🔧 Transmission Standard Type: 6-speed Manual Transmission (GSR models) Optional Type: 6-speed Twin Clutch-SST (Sport Shift) Automatic/Sequential Manual Transmission (GSR Premium models, MR models) Features S-Awc Integration: Integrated with Super All-Wheel Control (S-AWC) for torque vectoring and dynamic stability. Clutch Type: For TC-SST: Dual Dry Clutches Fluid Specifications Manual Transmission Fluid: DIAQUIN DL-5 (API GL-4) or equivalent Tc Sst Transmission Fluid: DIAQUEEN SSTF-1 or equivalent 📐 Dimensions Exterior Length: 176.0 inches (4470 mm) Width: 71.3 inches (1810 mm) Height: 57.5 inches (1460 mm) Wheelbase: 104.5 inches (2655 mm) Front Track: 61.2 inches (1555 mm) Rear Track: 61.2 inches (1555 mm) Weights Curb Weight Manual: 3459 lbs (1569 kg) Curb Weight Tc Sst: 3572 lbs (1620 kg) Gross Vehicle Weight Rating Gvwr: 4541 lbs (2060 kg) 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star NHTSA Side Impact: 5-Star NHTSA Rollover: 4-Star Active Features ABS: Anti-lock Braking System (Brembo 4-piston front, 2-piston rear) Ebd: Electronic Brakeforce Distribution Asc: Active Stability Control Ayc: Active Yaw Control (Rear Differential) Acd: Active Center Differential Passive Features Airbags: Driver and...
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Mitsubishi 2010 EVO X LANCER EVOLUTION Service Repair Manual Data a
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution X
Model Abbreviation:
EVO X
Model Nickname:
Evo
Model Code:
CZ4A
Year:
2010
Codes
Chassis Code:
CZ4A
Engine Code Primary:
4B11T
👋 Introduction
Market Position
Segment:
High-performance compact sedan / rally homologation special.
Target Audience:
Enthusiast drivers, motorsport participants, performance tuning community, professional automotive technicians.
Competitive Analysis
Key Competitors:
Subaru WRX STI, Volkswagen Golf R, Ford Focus RS.
Key Features
Performance Focus:
Renowned for its advanced S-AWC (Super All-Wheel Control) system, potent turbocharged engine, and rally-bred handling.
Technology Integration:
Features the innovative Twin Clutch-SST (Sport Shift) transmission option and sophisticated electronic control systems.
Manual Value Proposition
Diagnostic Capabilities:
Essential for diagnosing complex electronic and mechanical issues specific to the Evo X's performance-oriented systems.
Maintenance Accuracy:
Ensures maintenance is performed to factory specifications, crucial for preserving performance and longevity.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive service, repair, diagnostics, and bodywork for the 2010 Mitsubishi Lancer Evolution X.
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service Manual (FSM) / Repair Manual / Data Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, cylinder head, crankshaft, connecting rods, pistons, lubrication system, cooling system.
Engine Management:
Fuel injection, ignition system, emissions control, turbocharger system, ECU diagnostics.
Transmission:
TC-SST (Twin Clutch-SST) automatic/sequential manual transmission, manual transmission, clutch, driveline, propeller shaft, drive shafts.
Suspension:
Front and rear suspension, shock absorbers, springs, control arms, bushings, alignment specifications.
Steering:
Power steering system, steering column, tie rods, rack and pinion.
Brakes:
Front and rear brake systems (Brembo), ABS, EBD, brake booster, master cylinder, calipers, rotors, hydraulic lines.
Electrical System:
Battery, charging system, starter motor, lighting, instrumentation, power windows, locks, mirrors, wipers.
Body And Chassis:
Body structure, exterior panels, doors, hood, trunk, interior trim, bumpers, chassis components.
Heating Ventilation Air Conditioning HVAC:
HVAC system operation, components, refrigerant, diagnosis.
Safety Systems:
Airbag system, SRS, seatbelts, immobilizer.
S-Awc:
Super All-Wheel Control system (AYC, ASC, Active Center Differential).
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks, spark plug replacement, belt inspection/replacement.
Troubleshooting:
Diagnostic charts, common fault codes, symptoms and causes, step-by-step troubleshooting guides.
Repair Procedures:
Component removal and installation, engine rebuild, transmission overhaul, brake caliper replacement, suspension component replacement.
Diagnostics:
OBD-II scanning, sensor testing, actuator testing, wiring diagrams for electrical diagnostics.
Alignment And Adjustment:
Wheel alignment specifications, steering angle sensor calibration, suspension adjustments.
Body Repair:
Panel replacement, dent repair, frame straightening, paint repair, interior trim removal/installation.
Electrical Diagnosis:
Wiring diagrams, connector pinouts, circuit testing, component resistance values.
Technical Depth
Depth:
Comprehensive factory-level technical detail suitable for professional technicians and advanced DIY enthusiasts.
Diagnostic Focus:
Includes detailed DTC (Diagnostic Trouble Code) explanations and targeted diagnostic procedures.
Specifications Detail:
Provides torque specifications, clearances, tolerances, fluid capacities, and pressure readings.
Wiring Diagrams:
Detailed electrical wiring diagrams for all major systems, color-coded for clarity.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution scans with searchable text layers where available.
Searchability:
Fully searchable PDF content for quick access to information.
Printability:
Printable pages for easy reference in a workshop environment.
Print Quality
Image Clarity:
Clear, legible illustrations, diagrams, and photographs.
Binding Type
Digital Format:
N/A (Digital Download)
Paper Type
Digital Medium:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, DOHC, 16-valve, Turbocharged, Intercooled.
Engine Code:
4B11T
Displacement:
1998 cc (2.0 Liters)
Bore X Stroke:
86.0 mm x 86.0 mm
Compression Ratio:
8.8:1
Block Material:
Aluminum Alloy
Head Material:
Aluminum Alloy
Performance
Horsepower Hp:
295 hp @ 6,000 rpm (approx. for US market)
Torque Lb-Ft:
300 lb-ft @ 3,500 rpm (approx. for US market)
Redline Rpm:
7,000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (MPI/GDI Hybrid)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Turbocharger Spec:
MHI TD05H-15G turbocharger with twin-scroll design.
🔧 Transmission
Standard
Type:
6-speed Manual Transmission (GSR models)
Optional
Type:
6-speed Twin Clutch-SST (Sport Shift) Automatic/Sequential Manual Transmission (GSR Premium models, MR models)
Features
S-Awc Integration:
Integrated with Super All-Wheel Control (S-AWC) for torque vectoring and dynamic stability.
Clutch Type:
For TC-SST: Dual Dry Clutches
Fluid Specifications
Manual Transmission Fluid:
DIAQUIN DL-5 (API GL-4) or equivalent
Tc Sst Transmission Fluid:
DIAQUEEN SSTF-1 or equivalent
📐 Dimensions
Exterior
Length:
176.0 inches (4470 mm)
Width:
71.3 inches (1810 mm)
Height:
57.5 inches (1460 mm)
Wheelbase:
104.5 inches (2655 mm)
Front Track:
61.2 inches (1555 mm)
Rear Track:
61.2 inches (1555 mm)
Weights
Curb Weight Manual:
3459 lbs (1569 kg)
Curb Weight Tc Sst:
3572 lbs (1620 kg)
Gross Vehicle Weight Rating Gvwr:
4541 lbs (2060 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star
NHTSA Side Impact:
5-Star
NHTSA Rollover:
4-Star
Active Features
ABS:
Anti-lock Braking System (Brembo 4-piston front, 2-piston rear)
Ebd:
Electronic Brakeforce Distribution
Asc:
Active Stability Control
Ayc:
Active Yaw Control (Rear Differential)
Acd:
Active Center Differential
Passive Features
Airbags:
Driver and front passenger airbags, front side airbags, side curtain airbags.
Seatbelts:
3-point front and rear seatbelts with pretensioners and load limiters.
Immobilizer:
Engine immobilizer system.
💡 Technology Features
Infotainment
Head Unit Options:
Factory touchscreen infotainment system with CD/MP3 playback, AM/FM radio, optional Rockford Fosgate audio system.
Bluetooth:
Available Bluetooth hands-free phone system and audio streaming.
Driver Assistance
S Awc Modes:
Selectable S-AWC modes: Tarmac, Gravel, Snow.
Keyless Entry Start:
Available keyless entry with push-button start.
Connectivity
OBD Interface:
Standard OBD-II (On-Board Diagnostics II) connector for diagnostic scanning.
Performance Tech
Acd Control:
Active Center Differential electronically controls torque distribution between front and rear axles.
Ayc Control:
Active Yaw Control uses brake application to enhance cornering stability.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 6 months, whichever comes first (severe driving conditions).
Engine Air Filter:
Inspect every 7,500 miles (12,000 km), replace as needed.
Cabin Air Filter:
Replace every 15,000 miles (24,000 km) or 12 months.
Spark Plugs:
Replace every 60,000 miles (96,000 km) (NGK SILFR6A11 or equivalent).
Timing Belt Chain:
Timing Chain (no replacement interval, inspect for noise/wear).
Fluid Specifications
Engine Oil Capacity:
5.7 US quarts (5.4 Liters) with filter change (SAE 5W-30, API SN/SP or ILSAC GF-5/GF-6 recommended).
Coolant Type:
Mitsubishi Super Long Life Coolant (Green) or equivalent.
Brake Fluid Type:
DOT 3 or DOT 4.
Power Steering Fluid:
Automatic Transmission Fluid (ATF) - DIAQUEEN J3 or equivalent.
Known Issues
Engine Oil Consumption:
Some models may exhibit higher-than-average oil consumption, particularly under hard driving. Regular checks are vital.
Tc Sst Reliability:
The Twin Clutch-SST transmission can be sensitive to fluid condition and overheating. Regular fluid changes and avoiding prolonged aggressive driving in hot conditions are recommended.
Clutch Wear:
Manual transmission clutches can wear faster with aggressive driving styles.
Throttle Body Cleaning:
Carbon buildup can affect idle quality; periodic throttle body cleaning is advisable.
📚 Vehicle History
Brand Heritage
Motorsport Legacy:
Direct lineage from Mitsubishi's legendary WRC (World Rally Championship) cars.
Model Evolution
Generation:
Tenth generation of the Lancer Evolution.
Platform:
Based on the Mitsubishi Lancer (GS platform).
Production
Production Period:
2007 - 2015 (for CZ4A chassis)
Manufacturing Location:
Mizushima Plant, Kurashiki, Okayama, Japan
🏆 Awards & Recognition
Recognitions
Car And Driver Alist:
Frequently featured on Car and Driver's '10Best' list in its early years.
Motorsport Success:
Continues the Evo legacy as a highly capable platform for amateur and professional motorsport.
Ratings
Performance Magazine Rankings:
Consistently ranked highly by automotive publications for its handling, acceleration, and all-wheel-drive capabilities.
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