Mitsubishi Lancer 2010 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Year: 2010 Codes Chassis Code: CY 👋 Introduction Market Position Segment: Compact/Small Family Car Key Selling Points: Reliability, affordability, practicality, and surprisingly engaging driving dynamics for its class. Competitive Analysis Direct Competitors: Honda Civic, Toyota Corolla, Mazda3, Ford Focus, Subaru Impreza. Key Features Design Philosophy: Sharp, athletic styling influenced by jet fighter aesthetics, particularly in the front fascia. Trim Levels Overview: Typically included ES, SE, GTS, and the performance-oriented Ralliart and Evolution (though this manual likely covers the standard trims). 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Manual Language: English Format: PDF Download Page Count Page Count Estimate: Extensive (hundreds of pages) 📖 Manual Coverage Systems Covered Engine: Complete engine mechanical and electrical systems, including diagnosis and repair. Transmission: Manual and Automatic transmission overhaul, diagnosis, and repair. Drivetrain: Front-wheel drive (FWD) and All-wheel drive (AWD) systems, including differential and driveshaft service. Suspension: Front and rear suspension components, alignment specifications, and component replacement. Steering: Power steering system diagnosis, repair, and component replacement. Brakes: Hydraulic brake system, ABS, EBD, and brake component service and repair. Electrical: Comprehensive electrical schematics, component locations, wiring diagrams, and diagnostic procedures for all systems. Body: Body panel repair, interior trim removal and installation, and exterior component servicing. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair, including refrigerant handling. Emissions: Emissions control systems, diagnosis of related fault codes, and component replacement. Procedures Included Maintenance: Scheduled maintenance procedures, fluid changes, filter replacements, and inspection points. Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting guides, and common problem solutions. Repair: Detailed step-by-step repair instructions for all vehicle components and systems. Disassembly Assembly: Complete procedures for the removal and installation of all major and minor components. Specifications: Torque specifications, clearances, fluid capacities, and diagnostic values. Wiring Diagrams: High-resolution, detailed wiring diagrams for all electrical systems. Diagnostic Codes: OBD-II trouble codes (DTCs) and their corresponding diagnostic procedures. Technical Depth Depth: Comprehensive from basic maintenance to complete engine and transmission rebuilds, including advanced electrical diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable for quick information retrieval. Print Quality Printability: Printable, allowing for physical copies of specific sections or the entire manual. Binding Type Binding Recommendation: Not applicable for digital download; recommended for printing and binding by the user. Paper Type Paper Recommendation: Not applicable for digital download; standard copier paper recommended for printing. ⚙️ Engine Specifications Primary Engine Engine Code Common: 4B10, 4B11 Engine Type: Inline-4 Cylinder, DOHC, MIVEC (Mitsubishi Innovative Valve timing Electronic Control) Performance Displacement 1 8L: 1.8L (1834cc) Horsepower 1 8L: Approx. 143 hp @ 6000 rpm Torque 1 8L: Approx. 128 lb-ft @ 4000 rpm Displacement 2 0L: 2.0L (1998cc) - Commonly found in GTS and Ralliart trims Horsepower 2 0L: Approx. 152-168 hp @ 6000 rpm (depending on trim) Torque 2 0L: Approx. 143-145 lb-ft @ 4200 rpm (depending on trim) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with multi-point injection. Fuel Type: Unleaded Gasoline Recommended Octane: 87 Octane (minimum) Engine Oil Capacity Oil Capacity 1 8L With Filter: Approximately 4.5 quarts (4.3 liters) Oil Capacity 2 0L With Filter: Approximately 4.5 quarts (4.3 liters) Engine Oil Spec Oil Viscosity: SAE 0W-20 (preferred for fuel efficiency and performance), SAE 5W-30 also acceptable. Oil Certification: API SM or SN, ILSAC GF-4 or GF-5 🔧 Transmission Standard Transmission Type Base: 5-Speed Manual Transaxle Optional Transmission Type Optional: Continuously Variable Transmission (CVT) or 6-Speed Automatic Transmission (depending on trim/market) Features Awc System: Available All-Wheel Control (AWC) system on certain trims (e.g., Ralliart). Fluid Specifications Manual Transmission Fluid: API GL-4, viscosity typically 75W-85 or 75W-90 Automatic Transmission Fluid: JWS 3309 or equivalent CVT fluid, depending on transmission type. 📐 Dimensions Exterior Length: Approx. 177.4 inches (4505 mm) Width: Approx. 69.4 inches (1763 mm) Height: Approx. 58.3 inches (1481 mm) Wheelbase: Approx. 104.4 inches (2650 mm) Weights Curb Weight Min: Approx. 2800 lbs (1270 kg) Curb Weight Max: Approx. 3400 lbs (1542 kg) (for AWD/turbo models) 🛡️ Safety Features Ratings NHTSA Rollover Rating: 4-Star (may vary slightly by configuration) Active Features Traction Control: Standard Electronic Stability Control: Standard (Active Stability Control - ASC) Antilock Brakes: Standard (ABS) Electronic Brakeforce Distribution: Standard (EBD) Passive Features Airbags Front: Standard dual front airbags. Airbags Side: Standard front side-impact airbags (optional or standard on higher trims). Airbags Curtain: Standard front and rear side-curtain airbags (optional or standard on higher trims). 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD/MP3 audio system with 4 or 6 speakers. Optional Rockford Fosgate premium audio available on higher trims. Display: Optional touchscreen navigation system available on select models. Driver Assistance Cruise Control: Standard Keyless Entry: Standard or optional depending on trim. Connectivity Bluetooth: Optional Bluetooth hands-free connectivity on higher trims. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles (12,000 km) or 6 months, whichever comes...
2.0L (1998cc) - Commonly found in GTS and Ralliart trims
Horsepower 2 0L:
Approx. 152-168 hp @ 6000 rpm (depending on trim)
Torque 2 0L:
Approx. 143-145 lb-ft @ 4200 rpm (depending on trim)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with multi-point injection.
Fuel Type:
Unleaded Gasoline
Recommended Octane:
87 Octane (minimum)
Engine Oil Capacity
Oil Capacity 1 8L With Filter:
Approximately 4.5 quarts (4.3 liters)
Oil Capacity 2 0L With Filter:
Approximately 4.5 quarts (4.3 liters)
Engine Oil Spec
Oil Viscosity:
SAE 0W-20 (preferred for fuel efficiency and performance), SAE 5W-30 also acceptable.
Oil Certification:
API SM or SN, ILSAC GF-4 or GF-5
🔧 Transmission
Standard
Transmission Type Base:
5-Speed Manual Transaxle
Optional
Transmission Type Optional:
Continuously Variable Transmission (CVT) or 6-Speed Automatic Transmission (depending on trim/market)
Features
Awc System:
Available All-Wheel Control (AWC) system on certain trims (e.g., Ralliart).
Fluid Specifications
Manual Transmission Fluid:
API GL-4, viscosity typically 75W-85 or 75W-90
Automatic Transmission Fluid:
JWS 3309 or equivalent CVT fluid, depending on transmission type.
📐 Dimensions
Exterior
Length:
Approx. 177.4 inches (4505 mm)
Width:
Approx. 69.4 inches (1763 mm)
Height:
Approx. 58.3 inches (1481 mm)
Wheelbase:
Approx. 104.4 inches (2650 mm)
Weights
Curb Weight Min:
Approx. 2800 lbs (1270 kg)
Curb Weight Max:
Approx. 3400 lbs (1542 kg) (for AWD/turbo models)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
4-Star (may vary slightly by configuration)
Active Features
Traction Control:
Standard
Electronic Stability Control:
Standard (Active Stability Control - ASC)
Antilock Brakes:
Standard (ABS)
Electronic Brakeforce Distribution:
Standard (EBD)
Passive Features
Airbags Front:
Standard dual front airbags.
Airbags Side:
Standard front side-impact airbags (optional or standard on higher trims).
Airbags Curtain:
Standard front and rear side-curtain airbags (optional or standard on higher trims).
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD/MP3 audio system with 4 or 6 speakers. Optional Rockford Fosgate premium audio available on higher trims.
Display:
Optional touchscreen navigation system available on select models.
Driver Assistance
Cruise Control:
Standard
Keyless Entry:
Standard or optional depending on trim.
Connectivity
Bluetooth:
Optional Bluetooth hands-free connectivity on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first, using synthetic oil.
Engine Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed or at 30,000 miles (48,000 km).
Cabin Air Filter:
Replace every 15,000 miles (24,000 km) or annually.
Spark Plugs:
Replace at 60,000 miles (96,000 km) for standard Iridium spark plugs.
Transmission Fluid Change:
Manual: Inspect at 30,000 miles, change as needed. Automatic/CVT: Refer to specific manual recommendations, often around 60,000 miles or under severe conditions.
Fluid Specifications
Coolant Type:
Mitsubishi Super Long Life Coolant (MS-53661) or equivalent OAT (Organic Acid Technology) ethylene glycol-based coolant.
Coolant Capacity:
Approx. 5.2 quarts (4.9 liters) for 1.8L models.
Brake Fluid Type:
SAE J1703 or FMVSS No. 116 DOT 3
Known Issues
Cvt Concerns:
Some CVT models may experience juddering or hesitation, often related to fluid degradation or control module issues. Regular fluid changes are critical.
Engine Mounts:
Wear and tear on engine mounts can lead to increased vibration and noise, particularly noticeable at idle.
Suspension Components:
Front control arm bushings and sway bar links are common wear items, leading to clunking noises over bumps.
Electrical Gremlins:
Minor electrical issues, such as flickering dash lights or sensor faults, can occasionally occur.
📚 Vehicle History
Brand Heritage
Mitsubishi Legacy:
Mitsubishi Motors has a long history in automotive manufacturing, known for developing innovative technologies and performance vehicles like the Lancer Evolution.
Model Evolution
Lancer Generations:
The 2010 model belongs to the tenth generation (2007-2017), which marked a significant styling and platform update from its predecessors.
Production
Manufacturing Location:
Primary assembly in Mizushima, Kurashiki, Okayama, Japan, with additional assembly plants globally.
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
The 2010 Lancer was an IIHS Top Safety Pick, reflecting good performance in crash tests.
Ratings
Consumer Reports Reliability:
Varied reliability ratings; typically average to above average for core mechanicals, with some noted issues on specific components like CVT.