2010 SSANYONG SSANGYONG REXTON Engine G32G Workshop Repair Manual

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🏷️ Basic Information Identification Make: SsangYong Model: Rexton Year: 2010 Engine Code Covered: G32G, G23G Codes Chassis Code Variants Implied: RX270, RX320 (likely, based on engine variants) 👋 Introduction Market Position Vehicle Segment: Mid-size SUV Target Audience For Manual: SsangYong Rexton owners with DIY interest, independent repair shops, professional mechanics specializing in SsangYong. Competitive Analysis Competitors For Vehicle: Ford Explorer, Toyota 4Runner, Jeep Grand Cherokee, Mitsubishi Montero Sport (during its era). Key Features Of Manual Uniqueness Claim: Rare, factory/dealer issue, not available elsewhere. Ease Of Use: Fully bookmarked, organized into sections for quick access. 📋 Manual Details Coverage Areas Primary Focus: Engine (G32G and G23G) Secondary Focus Implied: Engine management, fuel system, cooling system, lubrication system, ignition system, emissions control, basic diagnostics. Page Count Estimated Page Count: Likely 500+ pages (typical for a factory engine workshop manual) Manual Type Manual Type: Workshop Repair Manual / Service Manual Language Language: English (implied by product description) Format Format: Digital (PDF within a .RAR archive) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, component specifications (pistons, rings, bearings, crankshaft, camshafts, valves, etc.), cylinder head service, block service, timing system. Fuel System: Fuel injectors, fuel pump, fuel filter, fuel pressure regulation, fuel lines (for engine operation). Cooling System: Radiator, water pump, thermostat, coolant passages, fan operation (engine driven). Lubrication System: Oil pump, oil pan, oil filter, oil passages, oil pressure specifications. Ignition System: Spark plugs, ignition coils, wiring (related to engine timing and combustion). Emissions Control: EGR system, PCV system, catalytic converter principles (as related to engine operation). Engine Management System: ECU operation basics, sensor identification and function (MAP, TPS, CKP, CMP, O2, ECT), actuator function (injectors, ignition coils). Procedures Included Routine Maintenance: Oil and filter change procedures, spark plug replacement, coolant flush, air filter replacement. Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting for...

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Sku: 193396

Collections: ALL Ssangyong

Availability: 999999 in stock

Tags: 2010 Car EBOOK REXTON Sanyo Ssangyong

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Description

🏷️ Basic Information

Identification

Make:

SsangYong

Model:

Rexton

Year:

Engine Code Covered:

G32G, G23G

Codes

Chassis Code Variants Implied:

RX270, RX320 (likely, based on engine variants)

👋 Introduction

Market Position

Vehicle Segment:

Mid-size SUV

Target Audience For Manual:

SsangYong Rexton owners with DIY interest, independent repair shops, professional mechanics specializing in SsangYong.

Competitive Analysis

Competitors For Vehicle:

Ford Explorer, Toyota 4Runner, Jeep Grand Cherokee, Mitsubishi Montero Sport (during its era).

Key Features Of Manual

Uniqueness Claim:

Rare, factory/dealer issue, not available elsewhere.

Ease Of Use:

Fully bookmarked, organized into sections for quick access.

📋 Manual Details

Coverage Areas

Primary Focus:

Engine (G32G and G23G)

Secondary Focus Implied:

Engine management, fuel system, cooling system, lubrication system, ignition system, emissions control, basic diagnostics.

Page Count

Estimated Page Count:

Likely 500+ pages (typical for a factory engine workshop manual)

Manual Type

Manual Type:

Workshop Repair Manual / Service Manual

Language

Language:

English (implied by product description)

Format

Format:

Digital (PDF within a .RAR archive)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, component specifications (pistons, rings, bearings, crankshaft, camshafts, valves, etc.), cylinder head service, block service, timing system.

Fuel System:

Fuel injectors, fuel pump, fuel filter, fuel pressure regulation, fuel lines (for engine operation).

Cooling System:

Radiator, water pump, thermostat, coolant passages, fan operation (engine driven).

Lubrication System:

Oil pump, oil pan, oil filter, oil passages, oil pressure specifications.

Ignition System:

Spark plugs, ignition coils, wiring (related to engine timing and combustion).

Emissions Control:

EGR system, PCV system, catalytic converter principles (as related to engine operation).

Engine Management System:

ECU operation basics, sensor identification and function (MAP, TPS, CKP, CMP, O2, ECT), actuator function (injectors, ignition coils).

Procedures Included

Routine Maintenance:

Oil and filter change procedures, spark plug replacement, coolant flush, air filter replacement.

Troubleshooting:

Diagnostic flowcharts, symptom-based troubleshooting for common engine issues.

Engine Rebuild:

Complete engine disassembly, cleaning, inspection, measurement, and reassembly procedures with torque specifications.

Component Replacement:

Step-by-step guides for replacing key engine components like water pump, thermostat, starter motor (if integrated with bell housing), alternator (if engine-driven).

Timing Adjustment:

Belt or chain replacement and timing alignment procedures.

Technical Depth

Diagnostic Capability:

Advanced diagnostic information, including sensor data interpretation and fault code explanations (though OBD-II scanner is assumed for code retrieval).

Repair Detail:

Detailed torque specifications, clearances, and tolerances for all critical engine components.

Information Source:

Factory/Dealer Issue, indicating official OEM data and procedures.

📊 Manual Specifications

File Format

File Type:

Compression Format:

Searchability:

Likely searchable text-based PDF (if properly OCR'd or generated from original digital source).

Print Quality

Printability:

Printable pages as stated in the description.

Binding Type

Binding Type:

Digital (not physically bound)

Paper Type

Paper Type:

Digital (N/A)

⚙️ Engine Specifications

Primary Engine

Engine Family:

G32G (likely Mercedes-Benz M112 derivative or similar inline-6 configuration)

Engine Type:

V6 Petrol

Displacement:

Approximately 3.2 Liters (for G32G)

Engine Code Variant G23G:

2.3L Petrol (likely inline-5, possibly Mercedes-Benz OM602 based diesel variant, but description implies petrol given G32G is V6 petrol)

Performance

Horsepower G32G:

Estimated 215-220 hp (typical for a 3.2L V6 of this era)

Torque G32G:

Estimated 225-230 lb-ft (typical for a 3.2L V6 of this era)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPFI) or Direct Injection (DI) depending on specific variant.

Recommended Fuel:

Unleaded Gasoline (Octane rating to be specified in manual).

Engine Configuration

Cylinder Arrangement:

V-engine (for G32G), Inline (for G23G, if 5-cylinder)

🔧 Transmission

Standard

Standard Transmission:

Automatic (likely 5-speed or 7-speed from Mercedes-Benz origin, given SsangYong's history)

Optional

Optional Transmission:

Manual transmission may have been an option on some trims, but less common for SUVs of this class.

Features

Drive Type:

Four-Wheel Drive (4WD) with transfer case, potentially with low-range gearing.

📐 Dimensions

Exterior

Length:

Approx. 4,755 mm (for 2010 Rexton W)

Width:

Approx. 1,870 mm

Height:

Approx. 1,785 mm

Weights

Curb Weight:

Approx. 2,000 - 2,150 kg (depending on configuration)

Towing Capacity:

Typically around 2,500 - 3,000 kg (check manual for exact specs).

🛡️ Safety Features

Ratings

Global Ncap Rating:

Information not readily available for this specific model year and region, likely not subjected to extensive global testing.

Active Features

Standard Anti-lock Braking System.

Electronic Stability Program (likely standard or optional depending on trim).

Traction Control:

Standard Traction Control System (TCS).

Passive Features

Airbags:

Front airbags for driver and passenger, side airbags, and curtain airbags (depending on trim level).

Seatbelts:

Three-point seatbelts with pre-tensioners.

💡 Technology Features

Infotainment

Infotainment System:

Basic AM/FM/CD player, possibly with MP3 and auxiliary input. Higher trims may have a touchscreen navigation system.

Driver Assistance

Parking Assistance:

Rear parking sensors may be available on higher trims.

Connectivity

Bluetooth:

Optional Bluetooth hands-free connectivity likely available on higher trim levels.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 7,500 - 10,000 miles or 12 months, whichever comes first (refer to manual for exact spec).

Timing Belt Replacement:

If belt-driven, typically 60,000 - 90,000 miles or 5-7 years. If chain-driven, no scheduled replacement but inspection is recommended.

Fluid Specifications

Engine Oil Type:

API SN/SM or higher, SAE 5W-30 or 5W-40 (verify viscosity based on climate in manual).

Coolant Type:

Ethylene glycol-based coolant, typically blue or green (specified by SsangYong, often compatible with Mercedes-Benz specifications).

Transmission Fluid Type:

Mercon V or equivalent for automatic transmission (specific SsangYong part number likely in manual).

Brake Fluid Type:

DOT 3 or DOT 4 (verify in manual).

Known Issues

Common Engine Problems:

Potential for minor oil leaks, valve cover gasket issues, EGR valve clogging (especially with higher mileage diesel variants, though this manual focuses on petrol). Timing chain guides can wear on some Mercedes-derived engines.

Common Transmission Problems:

Hesitation or rough shifting can occur, often related to transmission fluid degradation or valve body issues (typical for older automatics).

Electrical Gremlins:

Some SsangYong models from this era are known for minor electrical issues, though this manual is engine-focused.

📚 Vehicle History

Brand Heritage

Brand Origin:

South Korean, with strong ties to Mercedes-Benz technology and engineering, especially in early models.

Model Evolution

First Generation:

SsangYong Rexton I launched in 2001.

Second Generation:

SsangYong Rexton II (RX200, RX300, RX400, RX500) introduced in 2006, with a facelift in 2012 (Rexton W).

Production

Manufacturing Location:

South Korea (primarily Pyeongtaek plant)

Relevant Period:

The 2010 model falls within the second generation of the Rexton.

🏆 Awards & Recognition

Recognitions

Awards:

SsangYong Rexton has received moderate reviews, often praised for its value and robust platform, but not typically associated with major industry awards.