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Husqvarna TE 310 2011 2012 Workshop Service Manual

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🏷️ Basic Information Identification Make: Husqvarna Model: TE 310 Model Years Covered: 2011, 2012 👋 Introduction Market Position Segment: Dual-sport/Enduro motorcycle, positioned for off-road performance with street legality. Competitive Analysis Competitors: Competes with other European and Japanese brands in the 250-350cc dual-sport segment, such as KTM EXC models, Yamaha WR-F series, and Honda CRF-X models. Key Features Design Philosophy: Focus on lightweight design, robust off-road capability, and tunable performance for enduro riding. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service Manual / Repair Manual Page Count Estimated Page Count: Detailed coverage suggests a comprehensive manual, likely exceeding 500 pages based on the breadth of topics. Manual Type Type: Comprehensive Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine And Transmission: Complete disassembly, overhaul, repair, and assembly of the engine and transmission systems. Fuel System: Detailed instructions for fuel injection system, fuel pump, injectors, regulators, and fuel lines. Ignition System: Diagnosis, repair, and component testing for the ignition system, including spark plugs, coils, and CDI unit. Lubrication System: Information on oil pump, oil passages, lubrication schedules, and oil filter replacement. Exhaust System: Details on exhaust pipe, muffler, and catalytic converter (if applicable) maintenance and repair. Electrical System: Comprehensive coverage of wiring diagrams, lighting, battery, starter, alternator, sensors, and ECU. Bodywork: Procedures for body panel removal, installation, alignment, and repair. Suspension And Steering: Front forks (USD), rear shock absorber, linkage systems, and steering head bearing maintenance and adjustment. Brakes: Front and rear brake caliper, master cylinder, brake lines, fluid replacement, and bleeding procedures. Cooling System: Radiator, fan, coolant hoses, thermostat, and coolant replacement procedures. Procedures Included Maintenance: Routine maintenance, tune-ups, fluid changes, filter replacements, and inspections. Removal And Installation: Step-by-step guides for removing and installing all major components and sub-assemblies. Disassembly And Assembly: Detailed instructions for breaking down and rebuilding complex assemblies like the engine and transmission. Troubleshooting: Diagnostic procedures and solutions for common problems and faults. Overhaul: Comprehensive instructions for the complete rebuilding of major mechanical components. Adjustments: Procedures for adjusting valves, clutch, throttle, and suspension settings. Technical Depth Depth: Extremely high, covering everything from basic servicing to full engine and transmission rebuilds, with emphasis on special aspects of the product and proprietary component instructions. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Printable Binding Type Binding: Not Applicable (PDF Download) Paper Type Paper: Not Applicable (PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, 4-stroke, liquid-cooled Displacement: Approximately 302.4 cc (based on TE 310 designation) Bore X Stroke: Specifics will be detailed in the manual, but typical for this class is around 70mm x 79mm. Compression Ratio: Details available in the manual, often around 12.0:1 to 13.0:1 for this performance level. Performance Horsepower: Likely in the range of 30-35 HP, depending on specific tuning and intake/exhaust. Torque: Specific figures available in the manual, providing strong low-to-mid range torque for off-road traction. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) by Mikuni or Keihin, with specific throttle body sizes detailed in the manual. Ignition Ignition System: Digital CDI with variable ignition timing. Lubrication Oil Capacity: Specific oil capacity and type (e.g., SAE 10W-40 or 15W-50 motorcycle specific) will be listed. 🔧 Transmission Standard Transmission Type: 6-speed constant mesh sequential gearbox. Optional Clutch Type: Hydraulically actuated wet multi-plate clutch. Features Gear Ratios: Detailed gear ratios for each speed will be provided in the manual for performance analysis and maintenance. 📐 Dimensions Exterior Wheelbase: Approximately 1480-1500 mm (58.3-59.1 inches). Seat Height: Approximately 960-970 mm (37.8-38.2 inches), adjustable via suspension tuning. Weights Dry Weight: Around 110-115 kg (242-253 lbs). Fuel Tank Capacity: Approximately 7.5 - 8.5 Liters (2.0 - 2.2 gallons). 🛡️ Safety Features Ratings Crash Test Data: Not applicable for off-road motorcycles in the same way as passenger cars. Active Features Braking System: Hydraulic disc brakes front and rear. Front: Dual piston caliper with 260mm disc. Rear: Single piston caliper with 240mm disc. Passive Features Frame Construction: Chromoly steel frame, designed for rigidity and impact resistance. Lighting System: Headlight, taillight, brake light, turn signals (for street legality), and integrated handguards for protection. 💡 Technology Features Infotainment Features: Basic instrumentation cluster: speedometer, odometer, trip meter, neutral indicator, oil pressure warning, and engine check light. No advanced infotainment. Driver Assistance Features: No electronic driver assistance systems like ABS or traction control on this model. Focus is on raw off-road control. Connectivity Features: No Bluetooth or smartphone connectivity. 🔧 Maintenance Service Intervals Oil Change: Recommended every 10-15 hours of riding or annually. Specifics detailed in manual. Air Filter Cleaning: Frequent cleaning is recommended, especially in dusty conditions, per manual guidelines. Valve Clearance Check: Typically every 20-30 hours of riding. Precise intervals and procedures in manual. Fluid Specifications Engine Oil: SAE 10W-40 or 15W-50, motorcycle specific, meeting JASO MA standards. Full details in manual. Coolant: Ethylene...
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Husqvarna TE 310 2011 2012 Workshop Service Manual
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TE 310
Model Years Covered:
2011, 2012
👋 Introduction
Market Position
Segment:
Dual-sport/Enduro motorcycle, positioned for off-road performance with street legality.
Competitive Analysis
Competitors:
Competes with other European and Japanese brands in the 250-350cc dual-sport segment, such as KTM EXC models, Yamaha WR-F series, and Honda CRF-X models.
Key Features
Design Philosophy:
Focus on lightweight design, robust off-road capability, and tunable performance for enduro riding.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service Manual / Repair Manual
Page Count
Estimated Page Count:
Detailed coverage suggests a comprehensive manual, likely exceeding 500 pages based on the breadth of topics.
Manual Type
Type:
Comprehensive Workshop Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine And Transmission:
Complete disassembly, overhaul, repair, and assembly of the engine and transmission systems.
Fuel System:
Detailed instructions for fuel injection system, fuel pump, injectors, regulators, and fuel lines.
Ignition System:
Diagnosis, repair, and component testing for the ignition system, including spark plugs, coils, and CDI unit.
Lubrication System:
Information on oil pump, oil passages, lubrication schedules, and oil filter replacement.
Exhaust System:
Details on exhaust pipe, muffler, and catalytic converter (if applicable) maintenance and repair.
Electrical System:
Comprehensive coverage of wiring diagrams, lighting, battery, starter, alternator, sensors, and ECU.
Bodywork:
Procedures for body panel removal, installation, alignment, and repair.
Suspension And Steering:
Front forks (USD), rear shock absorber, linkage systems, and steering head bearing maintenance and adjustment.
Brakes:
Front and rear brake caliper, master cylinder, brake lines, fluid replacement, and bleeding procedures.
Cooling System:
Radiator, fan, coolant hoses, thermostat, and coolant replacement procedures.
Procedures Included
Maintenance:
Routine maintenance, tune-ups, fluid changes, filter replacements, and inspections.
Removal And Installation:
Step-by-step guides for removing and installing all major components and sub-assemblies.
Disassembly And Assembly:
Detailed instructions for breaking down and rebuilding complex assemblies like the engine and transmission.
Troubleshooting:
Diagnostic procedures and solutions for common problems and faults.
Overhaul:
Comprehensive instructions for the complete rebuilding of major mechanical components.
Adjustments:
Procedures for adjusting valves, clutch, throttle, and suspension settings.
Technical Depth
Depth:
Extremely high, covering everything from basic servicing to full engine and transmission rebuilds, with emphasis on special aspects of the product and proprietary component instructions.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Printable
Binding Type
Binding:
Not Applicable (PDF Download)
Paper Type
Paper:
Not Applicable (PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke, liquid-cooled
Displacement:
Approximately 302.4 cc (based on TE 310 designation)
Bore X Stroke:
Specifics will be detailed in the manual, but typical for this class is around 70mm x 79mm.
Compression Ratio:
Details available in the manual, often around 12.0:1 to 13.0:1 for this performance level.
Performance
Horsepower:
Likely in the range of 30-35 HP, depending on specific tuning and intake/exhaust.
Torque:
Specific figures available in the manual, providing strong low-to-mid range torque for off-road traction.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) by Mikuni or Keihin, with specific throttle body sizes detailed in the manual.
Ignition
Ignition System:
Digital CDI with variable ignition timing.
Lubrication
Oil Capacity:
Specific oil capacity and type (e.g., SAE 10W-40 or 15W-50 motorcycle specific) will be listed.
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh sequential gearbox.
Optional
Clutch Type:
Hydraulically actuated wet multi-plate clutch.
Features
Gear Ratios:
Detailed gear ratios for each speed will be provided in the manual for performance analysis and maintenance.
📐 Dimensions
Exterior
Wheelbase:
Approximately 1480-1500 mm (58.3-59.1 inches).
Seat Height:
Approximately 960-970 mm (37.8-38.2 inches), adjustable via suspension tuning.
Weights
Dry Weight:
Around 110-115 kg (242-253 lbs).
Fuel Tank Capacity:
Approximately 7.5 - 8.5 Liters (2.0 - 2.2 gallons).
🛡️ Safety Features
Ratings
Crash Test Data:
Not applicable for off-road motorcycles in the same way as passenger cars.
Active Features
Braking System:
Hydraulic disc brakes front and rear. Front: Dual piston caliper with 260mm disc. Rear: Single piston caliper with 240mm disc.
Passive Features
Frame Construction:
Chromoly steel frame, designed for rigidity and impact resistance.
Lighting System:
Headlight, taillight, brake light, turn signals (for street legality), and integrated handguards for protection.
💡 Technology Features
Infotainment
Features:
Basic instrumentation cluster: speedometer, odometer, trip meter, neutral indicator, oil pressure warning, and engine check light. No advanced infotainment.
Driver Assistance
Features:
No electronic driver assistance systems like ABS or traction control on this model. Focus is on raw off-road control.
Connectivity
Features:
No Bluetooth or smartphone connectivity.
🔧 Maintenance
Service Intervals
Oil Change:
Recommended every 10-15 hours of riding or annually. Specifics detailed in manual.
Air Filter Cleaning:
Frequent cleaning is recommended, especially in dusty conditions, per manual guidelines.
Valve Clearance Check:
Typically every 20-30 hours of riding. Precise intervals and procedures in manual.
Fluid Specifications
Engine Oil:
SAE 10W-40 or 15W-50, motorcycle specific, meeting JASO MA standards. Full details in manual.
Coolant:
Ethylene glycol-based antifreeze mixture (50/50 with distilled water). Specific type and capacity in manual.
Brake Fluid:
DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Clutch plates, brake pads, wheel bearings, fork seals, and chain/sprockets are common wear items requiring regular inspection and replacement.
Potential Faults:
Potential issues may include electrical connector corrosion in off-road environments, fuel injector clogging if fuel quality is poor, and wear on the cam chain tensioner.
Torque Specifications
Importance:
Crucial for engine, chassis, and suspension components; manual provides precise torque values for all fasteners.
📚 Vehicle History
Brand Heritage
Heritage:
Husqvarna Motorcycles has a long and rich history dating back to 1903, known for its pioneering work in off-road motorcycles and multiple enduro and motocross championships.
Model Evolution
Generation:
The TE 310 represents a modern iteration of Husqvarna's enduro line, evolving from earlier models with advancements in engine technology, chassis design, and fuel injection.
Production
Manufacturing Location:
Historically produced in Sweden, later manufactured in Italy following acquisitions.
🏆 Awards & Recognition
Recognitions
Off Road Performance:
Husqvarna models are consistently recognized for their competitive performance in enduro racing and challenging off-road conditions.
Ratings
Industry Reviews:
Reviews for the TE 310 of this era typically highlight its capable chassis, tractable engine for technical terrain, and premium build quality.
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