CHRYSLER 200 2011-2014 Repair Service Manual

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🏷️ Basic Information Identification Make: Chrysler Model: 200 Year Range: 2011-2014 Codes Platform: JS 👋 Introduction Market Position Vehicle Segment: Mid-size sedan Target Audience: Owners seeking to perform their own repairs and maintenance, independent repair shops, automotive technicians. Competitive Analysis Key Competitors: Toyota Camry, Honda Accord, Ford Fusion, Chevrolet Malibu, Hyundai Sonata, Kia Optima. Key Features Value Proposition: Enables significant cost savings through DIY maintenance and repairs, access to factory-level technical data and procedures, comprehensive coverage for all vehicle systems. 📋 Manual Details Coverage Areas Manual Type: Factory Repair Service Manual Language: English Format: Digital (likely PDF or equivalent) Page Count Estimated Page Count: 1500-2500 pages (typical for comprehensive factory manuals) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine performance, fuel system, cooling system, lubrication system, exhaust system, starting and charging system, emissions control. Transmission: Automatic Transmission (e.g., 62TE) mechanical, hydraulic, electronic controls, service, diagnostics, repair. Drivetrain: Front-wheel drive (FWD) axles, CV joints, differential, mounting hardware. Suspension: Front and rear suspension components, shock absorbers, struts, springs, control arms, bushings, alignment specifications. Brakes: Front and rear brake systems (disc brakes), ABS, EBD, brake fluid specifications, caliper and rotor service, bleeding procedures. Steering: Power steering system (electric or hydraulic), steering column, tie rods, steering gear, alignment. Electrical: Battery, charging system, starting system, lighting systems, instrument cluster, power windows, locks, mirrors, wipers, horn, body control module (BCM), fuse and relay information. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, compressor, evaporator, condenser, blower motor, climate control module. Body: Body panels, doors, hood, trunk, bumpers, glass, seals, interior trim, seats, airbags. Chassis And Frame: Frame construction, subframes, mounting points. Procedures Included Diagnostics: Detailed diagnostic procedures, symptom-based troubleshooting, diagnostic trouble codes (DTCs), diagnostic tool usage (e.g., wiTECH). Maintenance: Scheduled maintenance items, oil changes, filter replacements, fluid checks and changes, belt replacement, spark plug replacement. Repair: Step-by-step repair instructions for all major and minor mechanical and electrical components, including removal, installation, adjustment, and rebuilding procedures. Troubleshooting: Specific troubleshooting trees and flowcharts for common and uncommon issues. Specifications: Torque specifications for fasteners, fluid capacities, electrical schematics, component identification, alignment settings. Technical Depth Depth: Comprehensive, covering everything from routine maintenance to complete engine and transmission overhauls, detailed electrical diagnostics, and body repair. 📊 Manual Specifications File Format Digital Format: Searchable PDF, allowing quick access to information via keywords and table of contents. May include embedded diagrams and schematics. Print Quality Print Quality: High-resolution diagrams, schematics, and photographs. Clear, legible text. Binding Type Binding Type: N/A (for digital format) Paper Type Paper Type: N/A (for digital format) ⚙️ Engine Specifications Primary Engine Engine 1 Variant: 2.4L 4-Cylinder DOHC (Tigershark/World Engine) Engine 1 Displacement: 2360 cc (144 cu in) Engine 1 Horsepower: Approx. 173 hp @ 6000 rpm (depending on sub-model) Engine 1 Torque: Approx. 166 lb-ft @ 4400 rpm (depending on sub-model) Engine 1 Block Material: Aluminum Engine 1 Head Material: Aluminum Engine 1 Fuel Induction: Multi-point fuel injection (MPI) Engine 1 Ignition: Coil-on-plug, distributorless ignition system (DIS) Optional Engine Engine 2 Variant: 3.6L V6 DOHC Pentastar Engine 2 Displacement: 3604 cc (220 cu in) Engine 2 Horsepower: Approx. 283 hp @ 6400 rpm Engine 2 Torque: Approx. 260 lb-ft @ 4400 rpm Engine 2 Block Material: Aluminum Engine 2 Head Material: Aluminum Engine 2 Fuel Induction: Multi-point fuel injection (MPI) Fuel System Fuel Type: Unleaded gasoline Fuel Tank Capacity: Approx. 16.9 gallons (64 liters) 🔧 Transmission Standard Transmission Type Std: 6-speed automatic (62TE) for both engine options. Optional Transmission Type Opt: N/A (6-speed automatic was standard) Features Transmission Features: Autostick manual shifting capability, selectable drive modes (e.g., Sport). Fluid Specifications Transmission Fluid Type: MOPAR ATF+4 (or equivalent meeting Chrysler MS-9602 specification) Fluid Capacities Transmission Fluid Capacity: Approx. 7.7 quarts (7.3 liters) for a dry fill, less for a fluid change. 📐 Dimensions Exterior Length: Approx. 191.5 inches (4864 mm) Width: Approx. 72.0 inches (1829 mm) Height: Approx. 58.5 inches (1486 mm) Wheelbase: Approx. 110.0 inches (2794 mm) Interior Front Headroom: Approx. 39.6 inches (1006 mm) Rear Headroom: Approx. 37.4 inches (950 mm) Front Legroom: Approx. 42.4 inches (1077 mm) Rear Legroom: Approx. 35.7 inches (907 mm) Cargo Trunk Volume: Approx. 16.0 cubic feet (453 liters) Weights Curb Weight Min: Approx. 3,350 lbs (1519 kg) (for 2.4L FWD) Curb Weight Max: Approx. 3,700 lbs (1678 kg) (for 3.6L FWD) Wheels And Tires Wheel Bolt Pattern: 5x114.3 mm (5x4.5 inches) Standard Tire Size: P215/55R17 or P225/55R17 (depending on trim) Optional Tire Size: P235/45R18 or P235/40R19 (depending on trim) 🛡️ Safety Features Ratings NHTSA Overall Rating: 4 out of 5 stars (for models tested) IIHS Top Safety Pick: Some configurations/years may have achieved 'Good' ratings in IIHS crash tests. Consult specific model year reports for details. Active Features Active Safety Features: Anti-lock Braking System (ABS), Electronic Stability Control (ESC), Traction Control System (TCS), Brake Assist (BAS), Electronic Roll Mitigation...

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Description

🏷️ Basic Information

Identification

Make:

Chrysler

Model:

Year Range:

2011-2014

Codes

Platform:

👋 Introduction

Market Position

Vehicle Segment:

Mid-size sedan

Target Audience:

Owners seeking to perform their own repairs and maintenance, independent repair shops, automotive technicians.

Competitive Analysis

Key Competitors:

Toyota Camry, Honda Accord, Ford Fusion, Chevrolet Malibu, Hyundai Sonata, Kia Optima.

Key Features

Value Proposition:

Enables significant cost savings through DIY maintenance and repairs, access to factory-level technical data and procedures, comprehensive coverage for all vehicle systems.

📋 Manual Details

Coverage Areas

Manual Type:

Factory Repair Service Manual

Language:

English

Format:

Digital (likely PDF or equivalent)

Page Count

Estimated Page Count:

1500-2500 pages (typical for comprehensive factory manuals)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanical, engine performance, fuel system, cooling system, lubrication system, exhaust system, starting and charging system, emissions control.

Transmission:

Automatic Transmission (e.g., 62TE) mechanical, hydraulic, electronic controls, service, diagnostics, repair.

Drivetrain:

Front-wheel drive (FWD) axles, CV joints, differential, mounting hardware.

Suspension:

Front and rear suspension components, shock absorbers, struts, springs, control arms, bushings, alignment specifications.

Brakes:

Front and rear brake systems (disc brakes), ABS, EBD, brake fluid specifications, caliper and rotor service, bleeding procedures.

Steering:

Power steering system (electric or hydraulic), steering column, tie rods, steering gear, alignment.

Electrical:

Battery, charging system, starting system, lighting systems, instrument cluster, power windows, locks, mirrors, wipers, horn, body control module (BCM), fuse and relay information.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, compressor, evaporator, condenser, blower motor, climate control module.

Body:

Body panels, doors, hood, trunk, bumpers, glass, seals, interior trim, seats, airbags.

Chassis And Frame:

Frame construction, subframes, mounting points.

Procedures Included

Diagnostics:

Detailed diagnostic procedures, symptom-based troubleshooting, diagnostic trouble codes (DTCs), diagnostic tool usage (e.g., wiTECH).

Maintenance:

Scheduled maintenance items, oil changes, filter replacements, fluid checks and changes, belt replacement, spark plug replacement.

Repair:

Step-by-step repair instructions for all major and minor mechanical and electrical components, including removal, installation, adjustment, and rebuilding procedures.

Troubleshooting:

Specific troubleshooting trees and flowcharts for common and uncommon issues.

Specifications:

Torque specifications for fasteners, fluid capacities, electrical schematics, component identification, alignment settings.

Technical Depth

Depth:

Comprehensive, covering everything from routine maintenance to complete engine and transmission overhauls, detailed electrical diagnostics, and body repair.

📊 Manual Specifications

File Format

Digital Format:

Searchable PDF, allowing quick access to information via keywords and table of contents. May include embedded diagrams and schematics.

Print Quality

Print Quality:

High-resolution diagrams, schematics, and photographs. Clear, legible text.

Binding Type

Binding Type:

N/A (for digital format)

Paper Type

Paper Type:

N/A (for digital format)

⚙️ Engine Specifications

Primary Engine

Engine 1 Variant:

2.4L 4-Cylinder DOHC (Tigershark/World Engine)

Engine 1 Displacement:

2360 cc (144 cu in)

Engine 1 Horsepower:

Approx. 173 hp @ 6000 rpm (depending on sub-model)

Engine 1 Torque:

Approx. 166 lb-ft @ 4400 rpm (depending on sub-model)

Engine 1 Block Material:

Aluminum

Engine 1 Head Material:

Aluminum

Engine 1 Fuel Induction:

Multi-point fuel injection (MPI)

Engine 1 Ignition:

Coil-on-plug, distributorless ignition system (DIS)

Optional Engine

Engine 2 Variant:

3.6L V6 DOHC Pentastar

Engine 2 Displacement:

3604 cc (220 cu in)

Engine 2 Horsepower:

Approx. 283 hp @ 6400 rpm

Engine 2 Torque:

Approx. 260 lb-ft @ 4400 rpm

Engine 2 Block Material:

Aluminum

Engine 2 Head Material:

Aluminum

Engine 2 Fuel Induction:

Multi-point fuel injection (MPI)

Fuel System

Fuel Type:

Unleaded gasoline

Fuel Tank Capacity:

Approx. 16.9 gallons (64 liters)

🔧 Transmission

Standard

Transmission Type Std:

6-speed automatic (62TE) for both engine options.

Optional

Transmission Type Opt:

N/A (6-speed automatic was standard)

Features

Transmission Features:

Autostick manual shifting capability, selectable drive modes (e.g., Sport).

Fluid Specifications

Transmission Fluid Type:

MOPAR ATF+4 (or equivalent meeting Chrysler MS-9602 specification)

Fluid Capacities

Transmission Fluid Capacity:

Approx. 7.7 quarts (7.3 liters) for a dry fill, less for a fluid change.

📐 Dimensions

Exterior

Length:

Approx. 191.5 inches (4864 mm)

Width:

Approx. 72.0 inches (1829 mm)

Height:

Approx. 58.5 inches (1486 mm)

Wheelbase:

Approx. 110.0 inches (2794 mm)

Interior

Front Headroom:

Approx. 39.6 inches (1006 mm)

Rear Headroom:

Approx. 37.4 inches (950 mm)

Front Legroom:

Approx. 42.4 inches (1077 mm)

Rear Legroom:

Approx. 35.7 inches (907 mm)

Cargo

Trunk Volume:

Approx. 16.0 cubic feet (453 liters)

Weights

Curb Weight Min:

Approx. 3,350 lbs (1519 kg) (for 2.4L FWD)

Curb Weight Max:

Approx. 3,700 lbs (1678 kg) (for 3.6L FWD)

Wheels And Tires

Wheel Bolt Pattern:

5x114.3 mm (5x4.5 inches)

Standard Tire Size:

P215/55R17 or P225/55R17 (depending on trim)

Optional Tire Size:

P235/45R18 or P235/40R19 (depending on trim)

🛡️ Safety Features

Ratings

NHTSA Overall Rating:

4 out of 5 stars (for models tested)

IIHS Top Safety Pick:

Some configurations/years may have achieved 'Good' ratings in IIHS crash tests. Consult specific model year reports for details.

Active Features

Active Safety Features:

Anti-lock Braking System (ABS), Electronic Stability Control (ESC), Traction Control System (TCS), Brake Assist (BAS), Electronic Roll Mitigation (ERM).

Passive Features

Passive Safety Features:

Front airbags, front side-impact airbags, curtain side-impact airbags, active head restraints, front seatbelt pretensioners.

Advanced Features

Optional Advanced Safety:

Blind Spot Monitoring (BSM), Rear Cross-Path Detection (RCPD) available on higher trims.

💡 Technology Features

Infotainment

Infotainment System:

Chrysler's Uconnect system (various versions depending on trim and options), featuring touchscreens, AM/FM/CD/MP3, satellite radio, USB/auxiliary input, Bluetooth connectivity for hands-free calling and audio streaming.

Navigation:

Optional in-dash navigation system.

Driver Assistance

Driver Assistance Features:

ParkView Rear Backup Camera, ParkSense Rear Park Assist System available on some trims.

Connectivity

Connectivity Options:

Bluetooth streaming, USB ports for device charging and media playback, optional SiriusXM Satellite Radio.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 8,000 to 10,000 miles (12,800 to 16,000 km) or 6 months, with synthetic oil. Refer to the owner's manual for exact intervals based on driving conditions.

Engine Air Filter Replacement:

Every 24,000 to 30,000 miles (38,600 to 48,300 km) or as needed based on inspection.

Cabin Air Filter Replacement:

Every 12,000 to 15,000 miles (19,300 to 24,100 km) or annually.

Spark Plug Replacement:

2.4L: Approx. 100,000 miles (160,000 km). 3.6L: Approx. 100,000 miles (160,000 km). Consult manual for specific plug type and gap.

Transmission Fluid Change:

Typically every 60,000 to 100,000 miles (96,500 to 160,000 km), or if towing. Refer to manual for exact interval and procedure.

Coolant Replacement:

Initial flush at 100,000 miles (160,000 km), then every 50,000-60,000 miles (80,500-96,500 km). Use HOAT coolant.

Fluid Specifications

Engine Oil Type:

SAE 0W-20 synthetic oil recommended for both engines.

Engine Oil Capacity 2.4L:

Approx. 4.5 quarts (4.3 liters) with filter change.

Engine Oil Capacity 3.6L:

Approx. 6.0 quarts (5.7 liters) with filter change.

Brake Fluid Type:

DOT 3

Power Steering Fluid:

If hydraulic, MOPAR Power Steering Fluid or equivalent. Electric power steering systems typically do not require fluid checks/changes.

Known Issues

Common Issues Powertrain:

Hesitation or stalling with the 2.4L engine, potential transmission shudder or rough shifting with the 62TE transmission (often related to fluid condition or valve body). Pentastar V6 can have exhaust manifold leaks.

Common Issues Suspension Steering:

Premature wear of front suspension components (struts, ball joints), occasional reports of power steering pump noise (if hydraulic).

Common Issues Electrical:

Issues with power window motors, Uconnect system glitches, battery drain problems.

Common Issues HVAC:

HVAC blend door actuator failures, refrigerant leaks.

📚 Vehicle History

Brand Heritage

Chrysler Heritage:

Chrysler has a long history of producing a wide range of vehicles, from luxury cars to practical family sedans. Founded by Walter P. Chrysler, the company has gone through several ownership changes but maintains a focus on distinctive styling and value.

Model Evolution

Chrysler 200 Generation:

This generation (2011-2014) represents the first generation of the Chrysler 200, which replaced the Chrysler Sebring. It was based on the Chrysler JS platform, shared with the Dodge Avenger and Avenger/Caliber.

Design Philosophy:

The 200 was designed to offer a more upscale and refined appearance compared to its predecessor, with a focus on improved interior quality and a smoother ride.

Production

Production Location:

Sterling Heights Assembly Plant, Michigan, USA

Production Years:

2010 (as model year 2011) - 2014

🏆 Awards & Recognition

Recognitions

Awards And Accolades:

The Chrysler 200 (this generation) was generally seen as a solid competitor in its segment, though it often lagged slightly behind class leaders in refinement and fuel economy for the 2.4L engine. The 3.6L Pentastar V6 engine was widely praised for its performance. Specific awards for this generation are less prominent compared to later models or competitors.