Daihatsu Terios II J200 J210 J211 2011 Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios II Model Generation: Second Generation Model Code: J200, J210, J211 Model Year Covered: 2011 👋 Introduction Market Position Vehicle Segment: Compact SUV / Crossover Target Audience: Individuals and families seeking an affordable, practical, and capable small SUV, often with a focus on utility and all-weather capability. Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Suzuki Vitara, Nissan Qashqai, Mitsubishi Outlander Sport (depending on market and specific configuration). Competitive Advantages: Often praised for its compact size for urban maneuverability, affordability, and available four-wheel-drive system providing good value for money. Key Features Body Style: 5-door compact SUV. Drivetrain Options: Front-wheel drive (FWD) and switchable or full-time Four-wheel drive (4WD). Seating Capacity: Typically 5 passengers. Utility: Practical cargo space and raised driving position characteristic of SUVs. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive workshop repair and service Specific Regions Covered: All markets where the 2011 Daihatsu Terios II was sold (indicated by 'All M......', implying global coverage for the specified model year) Page Count Estimated Page Count: N/A (PDF download, page count can vary by version but generally extensive for workshop manuals) Manual Type Type: Workshop Service Repair Manual Language Language: English (presumed, standard for downloadable service manuals unless otherwise specified) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, cylinder head, block, pistons, crankshaft, camshafts, valve train, timing belt/chain replacement, lubrication system, cooling system, fuel injection system (EFI), emissions control systems. Engine Electrical: Ignition system, starting system, charging system, engine control module (ECM) diagnosis and wiring diagrams, sensors (crankshaft position, camshaft position, oxygen, MAP, etc.), actuators. Transmission Manual: Manual transmission (MT) removal, disassembly, inspection, repair, and reassembly; clutch system service; shift linkage. Transmission Automatic: Automatic transmission (AT) removal, disassembly, inspection, repair, and reassembly; torque converter service; transmission control module (TCM) diagnosis and wiring diagrams; hydraulic control systems. Drivetrain: Four-wheel drive (4WD) system operation and maintenance, transfer case service, front and rear differentials, drive shafts, constant velocity (CV) joints, propeller shafts. Suspension And Steering: Front and rear suspension systems (struts, shocks, springs, control arms, bushings), power steering system (pump, rack and pinion, hoses), wheel alignment specifications. Brakes: Front and rear disc brake systems, brake pads, rotors, calipers, brake lines, master cylinder, brake booster, anti-lock braking system (ABS) diagnosis and components, parking brake system. Body And Chassis: Exterior body panels, doors, hood, tailgate, bumpers, interior trim, glass replacement, chassis components, rust prevention, corrosion protection. Electrical And Electronics: Wiring diagrams for all vehicle systems, lighting system (headlights, taillights, interior), instrument panel and gauges, power windows, door locks, mirrors, horn, wiper and washer system, fuse box and relay locations. HVAC: Heating, ventilation, and air conditioning (HVAC) system diagnosis, refrigerant handling and charging, evaporator, condenser, blower motor, climate control panel, cabin air filter replacement. Safety Systems: Airbag system (SRS) diagnosis and component replacement, seat belt mechanisms, pre-tensioners. Procedures Included Preventive Maintenance: Recommended service intervals, fluid changes (engine oil, coolant, brake fluid, transmission fluid, differential fluid), filter replacements (oil, air, cabin), spark plug replacement, battery checks, tire rotation. Troubleshooting: Systematic diagnostic procedures for common and uncommon faults, symptom-based troubleshooting charts, diagnostic trouble codes (DTCs) and their meanings, testing procedures for components. Repair And Overhaul: Detailed step-by-step instructions for component removal, disassembly, repair, cleaning, inspection, and reassembly for virtually all vehicle systems. Diagnostic Testing: Procedures for testing electrical circuits, sensors, actuators, mechanical components, and systems using specialized tools and diagnostic equipment. Component Replacement: Instructions for replacing wear items and major components such as brake pads, rotors, clutches, exhaust systems, shock absorbers, radiators, starter motors, alternators, fuel pumps. Wiring Diagrams: Comprehensive electrical wiring diagrams for all major systems, including power distribution, grounds, sensor inputs/outputs, and control unit connections. Technical Depth Level Of Detail: Highly detailed, professional-grade technical information suitable for dealership technicians and experienced DIY mechanics. Scope Of Information: Covers basic maintenance tasks to complex engine and transmission overhauls, including troubleshooting and diagnostic procedures for electronic systems. Diagnostic Capabilities: Provides diagnostic information for ECU/ECM fault codes, sensor readings, and actuator functionality, crucial for modern vehicle repair. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content (typical for professionally created PDF manuals) Print Quality Print Readability: High resolution for clear diagrams and text when printed. Binding Type Binding: N/A (Digital download) Paper Type Paper Quality: N/A (Digital download) ⚙️ Engine Specifications Primary Engine Engine Code Common: 3SZ-VE (likely for 1.5L variants) Engine Configuration: Inline 4-cylinder, DOHC, 16-valve. Displacement Cc: 1495 cc (for 1.5L variants) Bore X Stroke Mm: 72.0 mm x 91.8 mm (for 3SZ-VE) Compression Ratio: 10.0:1 (for 3SZ-VE) Bore Stroke Ratio: 0.78:1 (Long-stroke design) Performance Horsepower Ps Hp: Approx. 107-110 PS (79-81 kW) at 6000 rpm (for 1.5L 3SZ-VE) Torque Nm: Approx. 141-145 Nm at 4400 rpm (for 1.5L 3SZ-VE) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) / Multi-Point Fuel Injection (MPI)....

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Description

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Terios II

Model Generation:

Second Generation

Model Code:

J200, J210, J211

Model Year Covered:

👋 Introduction

Market Position

Vehicle Segment:

Compact SUV / Crossover

Target Audience:

Individuals and families seeking an affordable, practical, and capable small SUV, often with a focus on utility and all-weather capability.

Competitive Analysis

Key Competitors:

Honda CR-V, Toyota RAV4, Suzuki Vitara, Nissan Qashqai, Mitsubishi Outlander Sport (depending on market and specific configuration).

Competitive Advantages:

Often praised for its compact size for urban maneuverability, affordability, and available four-wheel-drive system providing good value for money.

Key Features

Body Style:

5-door compact SUV.

Drivetrain Options:

Front-wheel drive (FWD) and switchable or full-time Four-wheel drive (4WD).

Seating Capacity:

Typically 5 passengers.

Utility:

Practical cargo space and raised driving position characteristic of SUVs.

📋 Manual Details

Coverage Areas

Coverage Scope:

Comprehensive workshop repair and service

Specific Regions Covered:

All markets where the 2011 Daihatsu Terios II was sold (indicated by 'All M......', implying global coverage for the specified model year)

Page Count

Estimated Page Count:

N/A (PDF download, page count can vary by version but generally extensive for workshop manuals)

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English (presumed, standard for downloadable service manuals unless otherwise specified)

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine overhaul, cylinder head, block, pistons, crankshaft, camshafts, valve train, timing belt/chain replacement, lubrication system, cooling system, fuel injection system (EFI), emissions control systems.

Engine Electrical:

Ignition system, starting system, charging system, engine control module (ECM) diagnosis and wiring diagrams, sensors (crankshaft position, camshaft position, oxygen, MAP, etc.), actuators.

Transmission Manual:

Manual transmission (MT) removal, disassembly, inspection, repair, and reassembly; clutch system service; shift linkage.

Transmission Automatic:

Automatic transmission (AT) removal, disassembly, inspection, repair, and reassembly; torque converter service; transmission control module (TCM) diagnosis and wiring diagrams; hydraulic control systems.

Drivetrain:

Four-wheel drive (4WD) system operation and maintenance, transfer case service, front and rear differentials, drive shafts, constant velocity (CV) joints, propeller shafts.

Suspension And Steering:

Front and rear suspension systems (struts, shocks, springs, control arms, bushings), power steering system (pump, rack and pinion, hoses), wheel alignment specifications.

Brakes:

Front and rear disc brake systems, brake pads, rotors, calipers, brake lines, master cylinder, brake booster, anti-lock braking system (ABS) diagnosis and components, parking brake system.

Body And Chassis:

Exterior body panels, doors, hood, tailgate, bumpers, interior trim, glass replacement, chassis components, rust prevention, corrosion protection.

Electrical And Electronics:

Wiring diagrams for all vehicle systems, lighting system (headlights, taillights, interior), instrument panel and gauges, power windows, door locks, mirrors, horn, wiper and washer system, fuse box and relay locations.

HVAC:

Heating, ventilation, and air conditioning (HVAC) system diagnosis, refrigerant handling and charging, evaporator, condenser, blower motor, climate control panel, cabin air filter replacement.

Safety Systems:

Airbag system (SRS) diagnosis and component replacement, seat belt mechanisms, pre-tensioners.

Procedures Included

Preventive Maintenance:

Recommended service intervals, fluid changes (engine oil, coolant, brake fluid, transmission fluid, differential fluid), filter replacements (oil, air, cabin), spark plug replacement, battery checks, tire rotation.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon faults, symptom-based troubleshooting charts, diagnostic trouble codes (DTCs) and their meanings, testing procedures for components.

Repair And Overhaul:

Detailed step-by-step instructions for component removal, disassembly, repair, cleaning, inspection, and reassembly for virtually all vehicle systems.

Diagnostic Testing:

Procedures for testing electrical circuits, sensors, actuators, mechanical components, and systems using specialized tools and diagnostic equipment.

Component Replacement:

Instructions for replacing wear items and major components such as brake pads, rotors, clutches, exhaust systems, shock absorbers, radiators, starter motors, alternators, fuel pumps.

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all major systems, including power distribution, grounds, sensor inputs/outputs, and control unit connections.

Technical Depth

Level Of Detail:

Highly detailed, professional-grade technical information suitable for dealership technicians and experienced DIY mechanics.

Scope Of Information:

Covers basic maintenance tasks to complex engine and transmission overhauls, including troubleshooting and diagnostic procedures for electronic systems.

Diagnostic Capabilities:

Provides diagnostic information for ECU/ECM fault codes, sensor readings, and actuator functionality, crucial for modern vehicle repair.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text content (typical for professionally created PDF manuals)

Print Quality

Print Readability:

High resolution for clear diagrams and text when printed.

Binding Type

Binding:

N/A (Digital download)

Paper Type

Paper Quality:

N/A (Digital download)

⚙️ Engine Specifications

Primary Engine

Engine Code Common:

3SZ-VE (likely for 1.5L variants)

Engine Configuration:

Inline 4-cylinder, DOHC, 16-valve.

Displacement Cc:

1495 cc (for 1.5L variants)

Bore X Stroke Mm:

72.0 mm x 91.8 mm (for 3SZ-VE)

Compression Ratio:

10.0:1 (for 3SZ-VE)

Bore Stroke Ratio:

0.78:1 (Long-stroke design)

Performance

Horsepower Ps Hp:

Approx. 107-110 PS (79-81 kW) at 6000 rpm (for 1.5L 3SZ-VE)

Torque Nm:

Approx. 141-145 Nm at 4400 rpm (for 1.5L 3SZ-VE)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) / Multi-Point Fuel Injection (MPI).

Fuel Type:

Unleaded gasoline.

Fuel Octane Rating:

91 AKI (87 RON) or higher recommended.

Emissions Control:

Catalytic converter, oxygen sensors, evaporative emission control (EVAP).

🔧 Transmission

Standard

Transmission Type Standard:

5-speed Manual Transmission (MT).

Optional

Transmission Type Optional:

4-speed Automatic Transmission (AT) with Lock-up Torque Converter.

Features

Automatic Transmission Features:

Electronically controlled, provides smooth gear changes and contributes to fuel economy.

Manual Transmission Features:

Robust and direct feel, often preferred for driver engagement and lighter weight.

Fluid Specifications

Manual Transmission Fluid Type:

API GL-4, SAE 75W-90 synthetic or mineral gear oil (verify specific Daihatsu recommendation).

Automatic Transmission Fluid Type:

Dexron III H or equivalent (verify specific Daihatsu recommendation, e.g., Daihatsu ATF Type T-IV).

📐 Dimensions

Exterior

Length Mm:

Approx. 4170 mm (for 2011 model, can vary slightly by market/trim).

Width Mm:

Approx. 1690 mm.

Height Mm:

Approx. 1705 mm (with roof rails).

Wheelbase Mm:

Approx. 2580 mm.

Ground Clearance Mm:

Approx. 190-195 mm.

Interior

Passenger Volume Liters:

N/A (Varies by specific configuration, generally competitive for class).

Cargo

Cargo Volume Liters Rear Seats Up:

Approx. 310-350 liters (to window line).

Cargo Volume Liters Rear Seats Down:

Approx. 750-800 liters (to roof line).

Weights

Curb Weight Kg:

Approx. 1150-1300 kg (depending on FWD/4WD, MT/AT).

Gross Vehicle Weight Rating Gvwr Kg:

N/A (Typically around 1700-1800 kg).

Towing Capacity Kg:

N/A (Generally not a primary feature for this class, often limited to around 500-1000 kg braked).

🛡️ Safety Features

Ratings

Crash Test Ratings:

Varies by market and specific year/testing agency. Refer to ANCAP, Euro NCAP, or NHTSA for specific ratings (often achieved 3-4 stars in their respective periods).

Active Features

Anti Lock Braking System:

Standard on most models, often with Electronic Brake-force Distribution (EBD) and Brake Assist (BA).

Traction Control System:

Available on some 4WD models, helps prevent wheel slip during acceleration.

Electronic Stability Control:

May be available on higher trims or specific markets.

Passive Features

Airbags:

Front airbags for driver and passenger. Side and curtain airbags may be optional or standard on higher trims.

Seat Belts:

3-point ELR seat belts with pre-tensioners and force limiters for front seats. 3-point or 2-point seat belts for rear seats.

Child Seat Anchors:

ISOFIX/LATCH mounting points in rear seats.

Body Structure:

Reinforced impact-absorbing body structure.

💡 Technology Features

Infotainment

Infotainment System:

Base models typically featured a basic AM/FM/CD player with auxiliary input. Higher trims or optional upgrades could include touchscreens, Bluetooth connectivity, and navigation systems (market dependent).

Driver Assistance

Cruise Control:

Available on higher trim levels.

Parking Assistance:

Rear parking sensors or a rearview camera might be optional on some models.

Connectivity

Bluetooth:

Optional for hands-free calling and audio streaming on select trims.

Usb Aux Ports:

Auxiliary audio input standard; USB ports may be available on higher trims with upgraded infotainment.

🔧 Maintenance

Service Intervals

Engine Oil Change Interval:

Every 5,000 - 10,000 km (3,000 - 6,000 miles) or 6-12 months, depending on driving conditions and oil type used (refer to manual for specific intervals).

Oil Filter Replacement:

Replace with engine oil change.

Air Filter Replacement:

Every 20,000 - 40,000 km (12,000 - 24,000 miles) or as needed based on dusty conditions.

Cabin Air Filter Replacement:

Every 15,000 - 30,000 km (9,000 - 18,000 miles) or annually.

Spark Plug Replacement:

Iridium-tipped spark plugs typically last 80,000 - 100,000 km (50,000 - 60,000 miles). Platinum may require earlier replacement.

Coolant Replacement:

Every 40,000 - 60,000 km (24,000 - 36,000 miles) or 2-3 years (use long-life coolant).

Brake Fluid Replacement:

Every 2 years or 40,000 km (24,000 miles) as brake fluid absorbs moisture.

Fluid Specifications

Engine Oil Specification:

API SL, SM, SN or ILSAC GF-3, GF-4, GF-5. Viscosity: 0W-20, 5W-20, 5W-30 (refer to manual for exact grade based on ambient temperature).

Engine Oil Capacity Liters:

Approx. 3.7 - 3.9 liters (with filter, for 3SZ-VE engine).

Coolant Type:

Ethylene glycol-based antifreeze/coolant, typically pink or red long-life type (e.g., Toyota Super Long Life Coolant or equivalent).

Coolant Capacity Liters:

Approx. 5.0 - 5.5 liters (for 1.5L engine).

Known Issues

Engine Performance Issues:

Occasional oil consumption in higher mileage engines, potential for carbon buildup on intake valves due to direct injection (if applicable) or PCV system issues.

Suspension Wear:

Wear in bushings and ball joints on older models, particularly those used off-road or in rough conditions.

Transmission Issues:

Rare reports of automatic transmission solenoid issues or wear in manual transmission synchros on high-mileage vehicles.

Electrical Quirks:

Less common, but intermittent issues with sensors or accessory power could arise with age.

Rust Corrosion:

Like many vehicles, susceptibility to rust on undercarriage components, exhaust systems, and wheel arches, especially in regions with road salt.

📚 Vehicle History

Brand Heritage

Daihatsu History:

Daihatsu Motor Co., Ltd. is a Japanese automobile manufacturer, a subsidiary of Toyota Motor Corporation. Known for producing small, affordable, and fuel-efficient vehicles, including Kei cars and compact SUVs.

Model Evolution

Terios First Generation:

The original Daihatsu Terios (also known as Toyota Cami/Rush) debuted in 1997 as a compact SUV, often built on a ladder-frame chassis.

Terios Second Generation:

Launched in 2006, the Terios II (J200 series) adopted a more modern monocoque (unibody) construction, offering improved ride comfort and handling. It was rebadged and sold as the Toyota Rush in many markets.

Terios Third Generation:

The current generation (launched around 2017) has evolved significantly, with some markets seeing it sold as the Toyota Rush or Daihatsu Rocky, and larger versions as the Toyota Raize.

Production

Manufacturing Locations:

Primarily produced in Japan and other Daihatsu manufacturing facilities globally, including Indonesia and possibly Thailand, often through joint ventures with Toyota.

Production Years For J200 Series:

Approximately 2006 to 2017, with facelifts and updates occurring during this period.

🏆 Awards & Recognition

Recognitions

Safety Awards:

Varies significantly by market. Independent crash tests by agencies like ANCAP and Euro NCAP provide specific safety ratings for the Terios II in its respective launch years. Consult specific reports for detailed scores.

Ratings

Reliability Ratings:

Daihatsu vehicles are generally considered reliable, often ranking well in owner satisfaction surveys, particularly for their smaller vehicle segments.

Certifications

Emissions Certification:

Complies with prevailing emissions standards for the model year in its target markets (e.g., Euro 4/5 or equivalent).