Husqvarna SMR449 2011 Workshop Repair Service Manual
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The SMR449, a 2011 model, is a Supermoto/Street Motard motorcycle renowned for its agile handling and performance capabilities on both paved roads and light off-road terrain. Building on a rich heritage, dating back to 1903, this model embodies a blend of Swedish engineering and Italian manufacturing. The SMR449 features a liquid-cooled, 449cc single-cylinder, 4-stroke engine with DOHC and four valves, delivering approximately 50-55 horsepower. Its robust construction and focus on rider engagement position it as a compelling choice for enthusiasts seeking a dynamic and capable machine. This comprehensive workshop repair service manual provides in-depth technical information for the SMR449, covering all models, trims, engines, and transmissions. The manual details essential maintenance procedures, including oil changes, filter replacements, and chain adjustments, alongside extensive troubleshooting guides for diagnosing and resolving common and uncommon issues. It offers professional-level repair instructions for all major systems, such as the engine, fuel, ignition, cooling, exhaust, transmission, suspension, and brakes, as well as electrical system diagnostics and bodywork. This resource is designed to empower owners and technicians with the knowledge required for effective maintenance and repair. 🏷️ Basic Information Identification Make: Husqvarna Model: SMR449 Year: 2011 Codes Vin Decoder Prefix: ZA 👋 Introduction Market Position Segment: Supermoto/Street Motard Target Audience: Enthusiasts, DIY mechanics, professional workshops Competitive Analysis Competitors: KTM SMC series, Ducati Hypermotard, Yamaha WRX series Key Features Vehicle Focus: Performance on-road and light off-road capability, agile handling Manual Benefit: Empowers owners and technicians with the knowledge to maintain and repair the SMR449 effectively. 📋 Manual Details Coverage Areas All Models Trims Engines Transmissions: Yes Page Count Estimated Pages: 300-400 Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete overhaul, disassembly, assembly, tuning, diagnostics Fuel System: Fuel injection system, fuel pump, injectors, fuel lines, pressure regulation Ignition System: Ignition coils, spark plugs, ECU control, timing Cooling System: Radiator, water pump, thermostat, coolant, hoses Exhaust System: Exhaust manifold, catalytic converter, muffler, sensors Transmission Drivetrain: Clutch operation, gearbox components, chain drive, sprocket wear Suspension Front: Fork assembly, damping adjustments, spring rates, seals, steering head bearings Suspension Rear: Monoshock absorber, linkage system, spring preload, rebound adjustment, swingarm Brakes Front: Brake caliper service, master cylinder, brake pads, rotors, hydraulic lines Brakes Rear: Brake caliper service, master cylinder, brake pads, rotors, hydraulic lines Electrical System: Wiring diagrams, battery, alternator, starter, lighting, fuses, relays Electronic Control Unit: ECU diagnosis, sensor inputs, actuator outputs Wheels Tires: Wheel bearing replacement, tire pressure specifications, rim repair Frame Chassis: Frame inspection, steering head alignment, fastener torque specifications Bodywork Fairings: Fairing removal and installation, seat, fuel tank, plastics Procedures Included Scheduled Maintenance: Oil changes, filter replacements, chain lubrication and adjustment, brake fluid flush Troubleshooting: Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides Engine Rebuild: Complete engine disassembly, inspection, component replacement, reassembly Suspension Service: Fork seal replacement, shock absorber rebuild, linkage bearing maintenance Brake System Repair: Bleeding procedures, pad replacement, caliper overhaul, master cylinder service Electrical Troubleshooting: Wiring harness repair, component testing, diagnostic error codes Clutch Adjustment Replacement: Cable adjustment, clutch plate inspection and replacement Wheel Bearing Replacement: Front and rear wheel bearing removal and installation Steering Head Maintenance: Bearing adjustment and replacement, steering stem inspection Torque Specifications: Comprehensive list of torque values for all critical fasteners Technical Depth Depth Level: In-depth, professional-level repair and diagnostic information Diagnostics: Advanced diagnostic procedures, fault code interpretation, sensor data analysis Rebuilding: Detailed instructions for complete engine, transmission, and suspension component rebuilding Calibration: ECU calibration procedures (if applicable), throttle body synchronization 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content Printability: Printable pages Print Quality Image Resolution: High-resolution diagrams and images Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, 4-stroke Displacement: 449cc Bore X Stroke: 97 mm x 60.8 mm Compression Ratio: 12.0:1 Valve Train: DOHC, 4 valves per cylinder Cooling System: Liquid-cooled Performance Horsepower: Approximately 50-55 hp (estimated) Torque: Approximately 45-50 Nm (estimated) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Mikuni or Keihin system Fuel Type: Unleaded gasoline, minimum 95 RON Fluid Specifications Engine Oil Type: JASO MA / API SG or higher, SAE 10W-40 Engine Oil Capacity: Approx. 1.7 Liters (refer to manual for precise capacity) Coolant Type: Ethylene glycol-based antifreeze, 50/50 mix with distilled water 🔧 Transmission Standard Transmission Type: 6-speed constant mesh sequential gearbox Features Clutch Type: Wet multi-plate clutch, hydraulic actuation Final Drive: O-ring sealed chain, 520 pitch Fluid Specifications Gearbox Oil Type: SAE 75W/90, API GL-4 or GL-5 (check specific recommendation) Gearbox Oil Capacity: Approx. 0.8 Liters (refer to manual for precise capacity) 📐 Dimensions Exterior Length: Approx. 2150 mm Width: Approx. 800 mm Height: Approx. 1150 mm Wheelbase: Approx. 1470 mm Ground Clearance: Approx. 300 mm Weights Dry Weight: Approx. 130 kg Wet...
The SMR449, a 2011 model, is a Supermoto/Street Motard motorcycle renowned for its agile handling and performance capabilities on both paved roads and light off-road terrain. Building on a rich heritage, dating back to 1903, this model embodies a blend of Swedish engineering and Italian manufacturing. The SMR449 features a liquid-cooled, 449cc single-cylinder, 4-stroke engine with DOHC and four valves, delivering approximately 50-55 horsepower. Its robust construction and focus on rider engagement position it as a compelling choice for enthusiasts seeking a dynamic and capable machine.
This comprehensive workshop repair service manual provides in-depth technical information for the SMR449, covering all models, trims, engines, and transmissions. The manual details essential maintenance procedures, including oil changes, filter replacements, and chain adjustments, alongside extensive troubleshooting guides for diagnosing and resolving common and uncommon issues. It offers professional-level repair instructions for all major systems, such as the engine, fuel, ignition, cooling, exhaust, transmission, suspension, and brakes, as well as electrical system diagnostics and bodywork. This resource is designed to empower owners and technicians with the knowledge required for effective maintenance and repair.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
SMR449
Year:
2011
Codes
Vin Decoder Prefix:
ZA
👋 Introduction
Market Position
Segment:
Supermoto/Street Motard
Target Audience:
Enthusiasts, DIY mechanics, professional workshops
Competitive Analysis
Competitors:
KTM SMC series, Ducati Hypermotard, Yamaha WRX series
Key Features
Vehicle Focus:
Performance on-road and light off-road capability, agile handling
Manual Benefit:
Empowers owners and technicians with the knowledge to maintain and repair the SMR449 effectively.
Cable adjustment, clutch plate inspection and replacement
Wheel Bearing Replacement:
Front and rear wheel bearing removal and installation
Steering Head Maintenance:
Bearing adjustment and replacement, steering stem inspection
Torque Specifications:
Comprehensive list of torque values for all critical fasteners
Technical Depth
Depth Level:
In-depth, professional-level repair and diagnostic information
Diagnostics:
Advanced diagnostic procedures, fault code interpretation, sensor data analysis
Rebuilding:
Detailed instructions for complete engine, transmission, and suspension component rebuilding
Calibration:
ECU calibration procedures (if applicable), throttle body synchronization
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Printability:
Printable pages
Print Quality
Image Resolution:
High-resolution diagrams and images
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke
Displacement:
449cc
Bore X Stroke:
97 mm x 60.8 mm
Compression Ratio:
12.0:1
Valve Train:
DOHC, 4 valves per cylinder
Cooling System:
Liquid-cooled
Performance
Horsepower:
Approximately 50-55 hp (estimated)
Torque:
Approximately 45-50 Nm (estimated)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Mikuni or Keihin system
Fuel Type:
Unleaded gasoline, minimum 95 RON
Fluid Specifications
Engine Oil Type:
JASO MA / API SG or higher, SAE 10W-40
Engine Oil Capacity:
Approx. 1.7 Liters (refer to manual for precise capacity)
Coolant Type:
Ethylene glycol-based antifreeze, 50/50 mix with distilled water
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh sequential gearbox
Features
Clutch Type:
Wet multi-plate clutch, hydraulic actuation
Final Drive:
O-ring sealed chain, 520 pitch
Fluid Specifications
Gearbox Oil Type:
SAE 75W/90, API GL-4 or GL-5 (check specific recommendation)
Gearbox Oil Capacity:
Approx. 0.8 Liters (refer to manual for precise capacity)
📐 Dimensions
Exterior
Length:
Approx. 2150 mm
Width:
Approx. 800 mm
Height:
Approx. 1150 mm
Wheelbase:
Approx. 1470 mm
Ground Clearance:
Approx. 300 mm
Weights
Dry Weight:
Approx. 130 kg
Wet Weight:
Approx. 140-145 kg (estimated)
Fuel Tank Capacity:
Approx. 8.0 Liters
🛡️ Safety Features
Ratings
Safety Rating:
N/A (Motorcycle safety is generally assessed by rider skill and adherence to regulations)
Active Features
Braking System:
Hydraulic disc brakes, front and rear
ABS:
Typically optional or not available on this model year
Passive Features
Lighting:
Halogen headlight, LED taillight, turn signals
💡 Technology Features
Infotainment
Display:
Basic LCD digital instrument cluster displaying speed, RPM, odometer, trip meter, fuel level, and essential warning lights.
Driver Assistance
ABS:
As mentioned, generally not a standard feature for this model year and segment.
Connectivity
Connectivity Features:
None (No Bluetooth, smartphone integration, or similar features)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 km or annually (refer to manual)
Air Filter Cleaning:
Every 2,500 - 5,000 km
Spark Plug Replacement:
Every 10,000 - 15,000 km
Chain Tension Adjustment:
Regularly, as needed (check play)
Valve Clearance Check:
Every 10,000 - 15,000 km
Fluid Specifications
Brake Fluid Type:
DOT 4
Clutch Fluid Type:
DOT 4 (if hydraulic)
Known Issues
Common Concerns:
Potential for electrical connector corrosion, occasional fuel pump issues, wear on suspension seals due to aggressive riding.
Preventative Maintenance:
Regular cleaning and lubrication of the chain, checking electrical connections, and proper storage.
📚 Vehicle History
Brand Heritage
Heritage:
Husqvarna Motorcycles, founded in Sweden in 1903, known for off-road prowess and innovation.
Model Evolution
Lineage:
The SMR series evolved from Husqvarna's successful motocross and enduro racing platforms, adapting them for street use.
Key Changes 2011:
While specific major overhauls for 2011 are not heavily documented, incremental updates to EFI mapping, suspension settings, and minor component refinements were typical.
Production
Manufacturer:
Husqvarna Motorcycles AB
Production Location:
Italy (under BMW Motorrad ownership during this period)
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for the 2011 SMR449 are not widely publicized, Husqvarna as a brand consistently receives accolades in off-road and supermoto racing categories.
Ratings
Owner Satisfaction:
Generally high for owners who appreciate the raw performance and agile handling, with an understanding of the maintenance requirements of a performance-oriented motorcycle.
Certifications
Emissions Certification:
Meets Euro 3 emissions standards for its respective market.