Arctic Cat 550 TRV ATV 2012 2013 Factory Service Manual
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🏷️ Basic Information Identification Make: Arctic Cat Model: 550 TRV Model Variant: TRV (Touring/Ride Value) Model Years Covered: 2012, 2013 Codes Chassis Code: Not explicitly stated in product info, but likely a specific Arctic Cat chassis designation for this model and year. Engine Code: Not explicitly stated in product info, but corresponds to the specific engine variant used in the 550 TRV for these years. 👋 Introduction Market Position Positioning: The Arctic Cat 550 TRV is positioned as a versatile and capable touring ATV, designed for both utility and recreational riding, often featuring a 2-up seating configuration for carrying a passenger. Competitive Analysis Competitors: Competes with models from manufacturers like Polaris (e.g., Sportsman Touring), Can-Am (e.g., Outlander Max), and Yamaha (e.g., Grizzly EPS 4x4 with passenger capabilities) in the utility/touring ATV segment. Key Features Dual Seating: TRV designation typically signifies a 2-up (two-person) capability, with comfortable passenger seating and footrests. Utility Focus: Often equipped with front and rear racks for cargo carrying, and a robust suspension system for handling various terrains and loads. Engine Size: The 550 designation points to a mid-displacement engine, offering a balance of power and efficiency for touring and moderate work. 📋 Manual Details Coverage Areas General Coverage: Complete factory service and repair for Arctic Cat 550 TRV ATVs, model years 2012-2013. Mechanical Systems: Engine, transmission, drivetrain, suspension, steering, brakes, fuel system, electrical system, cooling system, exhaust system, chassis, bodywork. Electrical Systems Covered: Wiring diagrams, component testing, troubleshooting of ignition, lighting, starting, charging, and accessory circuits. Troubleshooting Coverage: Diagnostic procedures, fault codes, common problems, and solutions for various systems. Page Count Estimated Page Count: Hundreds of pages (exact count not provided, typical for full factory service manuals). Manual Type Type: Factory Service Repair Manual Purpose: For authorized service technicians and experienced DIY mechanics. Language Language: English (standard for Arctic Cat factory manuals). Format Format: PDF Download Printability: Printable in its entirety or in sections. 📖 Manual Coverage Systems Covered Engine Mechanical: Top-end overhaul, bottom-end rebuild, piston and ring service, valve train adjustments, lubrication system, cooling system components. Drivetrain: CVT system (clutch inspection and service, belt replacement), drive shafts, differentials, sealed bearing maintenance. Suspension And Steering: Front and rear suspension component inspection, replacement, alignment procedures, steering mechanism service. Braking System: Hydraulic brake system service, caliper overhaul, pad replacement, bleeding procedures, rotor inspection. Fuel And Emission Control: Fuel pump, fuel filter, fuel tank, carburetor (if applicable) or EFI system components, emissions control devices. Procedures Included Routine Maintenance: Oil changes, filter replacements, lubrication points, tire pressure checks, belt inspection, spark plug service. Diagnostic Procedures: Systematic troubleshooting guides for common and uncommon issues, diagnostic flowcharts, symptom-based repairs. Overhaul And Rebuild: Detailed instructions for complete disassembly and reassembly of major components like the engine and transmission. Electrical Troubleshooting: Step-by-step diagnostics for electrical faults, including voltage and resistance testing of circuits and components. Special Tools: Identification and usage instructions for specialized tools required for specific repair or maintenance tasks. Technical Depth Depth: Comprehensive, covering everything from basic adjustments to complete engine and transmission rebuilds. Detail Level: Highly detailed with step-by-step instructions, torque specifications, clearances, and schematics. Diagnostic Capability: Advanced diagnostics for engine performance, electrical systems, and drivetrain issues. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchability: Likely text-searchable PDF, allowing for quick access to specific information. Print Quality Quality: Designed for clear printing of text, diagrams, and illustrations. Binding Type Binding: N/A (Digital Download - binding type applies to physical copies). Paper Type Paper Type: N/A (Digital Download - paper type applies to physical copies). ⚙️ Engine Specifications Primary Engine Engine Type: Typically a 4-stroke, liquid-cooled, SOHC (Single Overhead Cam) V-twin or single-cylinder engine. Displacement: Approximately 545cc (based on the '550' designation). Performance Horsepower Estimate: Likely in the range of 35-45 HP (estimate based on comparable models and engine size). Torque Estimate: Torque figures would support its utility and carrying capacity, typically in the 30-40 lb-ft range (estimate). Fuel System Fuel Delivery: Likely Electronic Fuel Injection (EFI) for optimal performance and fuel efficiency across varying altitudes and temperatures. Fuel Type: Unleaded gasoline (typically 87 octane or higher). Ignition System System Type: Electronic ignition with CDI (Capacitor Discharge Ignition). Cooling System Cooling Method: Liquid-cooled with radiator and fan. Lubrication System Oil Type: API SG, SH, SJ, or higher, SAE 0W-40 or 10W-40 Synthetic ATV oil recommended (refer to manual for exact spec). 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) with engine braking. Optional Gear Selection: Typically High (H), Low (L), Neutral (N), Reverse (R), and Park (P). Features Drive Modes: Selectable 2WD/4WD with front differential lock, often electronically engaged. Clutch System: Dual drive clutches (primary and secondary) for CVT operation. Fluid Specifications Transmission Fluid Type: Arctic Cat specifically recommends their proprietary synthetic CVT fluid or an equivalent SAE 5W-50 synthetic lubricant conforming to specific API service classifications (refer...
Not explicitly stated in product info, but likely a specific Arctic Cat chassis designation for this model and year.
Engine Code:
Not explicitly stated in product info, but corresponds to the specific engine variant used in the 550 TRV for these years.
👋 Introduction
Market Position
Positioning:
The Arctic Cat 550 TRV is positioned as a versatile and capable touring ATV, designed for both utility and recreational riding, often featuring a 2-up seating configuration for carrying a passenger.
Competitive Analysis
Competitors:
Competes with models from manufacturers like Polaris (e.g., Sportsman Touring), Can-Am (e.g., Outlander Max), and Yamaha (e.g., Grizzly EPS 4x4 with passenger capabilities) in the utility/touring ATV segment.
Key Features
Dual Seating:
TRV designation typically signifies a 2-up (two-person) capability, with comfortable passenger seating and footrests.
Utility Focus:
Often equipped with front and rear racks for cargo carrying, and a robust suspension system for handling various terrains and loads.
Engine Size:
The 550 designation points to a mid-displacement engine, offering a balance of power and efficiency for touring and moderate work.
📋 Manual Details
Coverage Areas
General Coverage:
Complete factory service and repair for Arctic Cat 550 TRV ATVs, model years 2012-2013.
Systematic troubleshooting guides for common and uncommon issues, diagnostic flowcharts, symptom-based repairs.
Overhaul And Rebuild:
Detailed instructions for complete disassembly and reassembly of major components like the engine and transmission.
Electrical Troubleshooting:
Step-by-step diagnostics for electrical faults, including voltage and resistance testing of circuits and components.
Special Tools:
Identification and usage instructions for specialized tools required for specific repair or maintenance tasks.
Technical Depth
Depth:
Comprehensive, covering everything from basic adjustments to complete engine and transmission rebuilds.
Detail Level:
Highly detailed with step-by-step instructions, torque specifications, clearances, and schematics.
Diagnostic Capability:
Advanced diagnostics for engine performance, electrical systems, and drivetrain issues.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable PDF, allowing for quick access to specific information.
Print Quality
Quality:
Designed for clear printing of text, diagrams, and illustrations.
Binding Type
Binding:
N/A (Digital Download - binding type applies to physical copies).
Paper Type
Paper Type:
N/A (Digital Download - paper type applies to physical copies).
⚙️ Engine Specifications
Primary Engine
Engine Type:
Typically a 4-stroke, liquid-cooled, SOHC (Single Overhead Cam) V-twin or single-cylinder engine.
Displacement:
Approximately 545cc (based on the '550' designation).
Performance
Horsepower Estimate:
Likely in the range of 35-45 HP (estimate based on comparable models and engine size).
Torque Estimate:
Torque figures would support its utility and carrying capacity, typically in the 30-40 lb-ft range (estimate).
Fuel System
Fuel Delivery:
Likely Electronic Fuel Injection (EFI) for optimal performance and fuel efficiency across varying altitudes and temperatures.
Fuel Type:
Unleaded gasoline (typically 87 octane or higher).
Ignition System
System Type:
Electronic ignition with CDI (Capacitor Discharge Ignition).
Cooling System
Cooling Method:
Liquid-cooled with radiator and fan.
Lubrication System
Oil Type:
API SG, SH, SJ, or higher, SAE 0W-40 or 10W-40 Synthetic ATV oil recommended (refer to manual for exact spec).
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission) with engine braking.
Optional
Gear Selection:
Typically High (H), Low (L), Neutral (N), Reverse (R), and Park (P).
Features
Drive Modes:
Selectable 2WD/4WD with front differential lock, often electronically engaged.
Clutch System:
Dual drive clutches (primary and secondary) for CVT operation.
Fluid Specifications
Transmission Fluid Type:
Arctic Cat specifically recommends their proprietary synthetic CVT fluid or an equivalent SAE 5W-50 synthetic lubricant conforming to specific API service classifications (refer to manual for exact specification).
📐 Dimensions
Exterior
Length:
Approx. 97 inches (246 cm) - typical for this class of ATV.
Width:
Approx. 46 inches (117 cm).
Height:
Approx. 48 inches (122 cm).
Cargo
Front Rack Capacity:
Typically rated around 100 lbs (45 kg).
Rear Rack Capacity:
Typically rated around 200 lbs (90 kg).
Weights
Dry Weight Estimate:
Around 650-700 lbs (295-318 kg) without fluids.
Ground Clearance:
Typically 10-11 inches (25-28 cm).
Towing Capacity
Towing Limit:
Often rated around 1000 lbs (454 kg).
Wheelbase
Wheelbase Length:
Approx. 50 inches (127 cm).
🛡️ Safety Features
Ratings
Crash Testing:
ATVs are typically not subject to the same formal crash testing protocols as passenger vehicles by agencies like NHTSA or IIHS. Safety relies on design and rider adherence to safe practices.
Active Features
Braking System:
Hydraulic disc brakes (typically 2 front, 1 rear or 2 front/2 rear depending on configuration), often with braided stainless steel lines for improved feel and durability.
Engine Braking:
CVT system provides significant engine braking for controlled descents.
4Wd System:
Selectable 2WD/4WD with front differential lock enhances traction and control in challenging conditions.
Passive Features
Lighting:
Headlights, taillights, and brake lights for visibility. Often includes auxiliary lighting on the handlebar or front rack.
Ergonomics:
Designed for rider comfort and control, with intuitive hand controls and throttle.
Passenger Safety:
Includes passenger handrails and floorboards for secure and comfortable riding.
💡 Technology Features
Infotainment
Display Features:
Digital LCD display typically includes speedometer, odometer, trip meter, fuel gauge, clock, gear indicator, and 4WD/2WD status.
Driver Assistance
Selectable 4Wd:
Electronically controlled 2WD/4WD system with front differential lock for enhanced traction and maneuverability.
Connectivity
Charging Ports:
Often includes a 12V accessory outlet or USB port for charging devices.
Lighting Technology
Headlight Type:
Halogen headlights, with some models potentially featuring LED auxiliary lights.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours of operation or annually, whichever comes first. (Refer to manual for precise intervals).
Air Filter Cleaning:
Inspect every 50 hours, clean or replace as needed. More frequent cleaning in dusty conditions.
Spark Plug Replacement:
Typically every 100-200 hours or annually. Check gap and condition as per manual.
Belt Inspection:
Inspect CVT belt every 50 hours for wear, cracks, or damage. Replace as recommended (e.g., every 200 hours or if wear exceeds specifications).
Fluid Specifications
Engine Oil Capacity:
Approximately 2.3 US quarts (2.2 liters) with filter change. (Verify in manual).
Coolant Type:
Ethylene glycol based antifreeze/coolant with corrosion inhibitors. Typically a 50/50 mix with distilled water. (Arctic Cat branded coolant recommended).
Brake Fluid Type:
DOT 3 or DOT 4 Hydraulic Brake Fluid (Verify in manual for exact specification).
Known Issues
Common Wear Items:
CVT belt, suspension bushings, wheel bearings, tie rod ends, and brake pads are common wear items on ATVs used in demanding conditions.
Electrical Connections:
Corrosion or loose connections in wiring harnesses, especially in areas exposed to moisture, can lead to electrical gremlins. The manual will provide troubleshooting for these.
Fuel System Maintenance:
Ethanol in fuel can degrade rubber components; proper fuel storage and potential stabilizer use are important. EFI system components require clean fuel and air.
📚 Vehicle History
Brand Heritage
Arctic Cat Legacy:
Arctic Cat has a long history in powersports, dating back to snowmobiles in the 1960s. They entered the ATV market with innovative designs and durable machines.
Model Evolution
Atv Development:
The TRV (Touring/Ride Value) line was developed to cater to riders who wanted to share their off-road adventures, focusing on comfort, capacity, and a balanced performance profile.
550 Engine Line:
The 550cc engine platform was a key offering in Arctic Cat's lineup, providing a strong mid-range option for various ATV models during this period.
Production
Manufacturing Location:
Arctic Cat ATVs were primarily manufactured in Thief River Falls, Minnesota, USA.
Market Segment Era:
The 2012-2013 models represent a period where ATVs were increasingly sophisticated, incorporating EFI and improved suspension systems as standard features.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 2012-2013 550 TRV might not be readily available, Arctic Cat ATVs of this era were generally well-regarded for their value, durability, and ride comfort in their respective segments.
Ratings
Consumer Reviews:
Consumer reviews often praised the comfort for two riders, the capable 4WD system, and the overall utility for trail riding and light work. Areas for improvement sometimes mentioned included clutch tuning or feedback on steering feel.
Certifications
Emissions Compliance:
Manufactured to meet relevant EPA and CARB emissions standards for off-highway vehicles in the US market.