Dodge RAM 3500 HD Truck Complete Workshop Service Repair Manual 2012 2013
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🏷️ Basic Information Identification Make: Dodge Model: RAM 3500 HD Truck Year: 2012, 2013 Codes Model Platform: DS/DJ Ram Truck Platform Vehicle Type: Heavy Duty Pickup Truck 👋 Introduction Market Position Vehicle Segment: Heavy Duty (Class 2b/3) Pickup Truck Target Audience: Commercial Users, Fleet Operators, Heavy Towing/Hauling Enthusiasts Competitive Analysis Key Competitors: Ford F-Series Super Duty, Chevrolet Silverado HD, GMC Sierra HD Key Features Manual Value Proposition: Comprehensive DIY and Professional repair guidance, cost savings on maintenance and repairs, extended vehicle lifespan Vehicle Key Selling Points: Exceptional towing and payload capacity, robust powertrains, heavy-duty chassis and suspension 📋 Manual Details Coverage Areas Coverage Scope: Complete Workshop Service and Repair Regions Covered: Global (North America Focus) Page Count Estimated Page Count: 3000+ Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital File (likely PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Transfer Case, Driveline, Axles Chassis: Suspension (Front and Rear), Steering, Brakes, Frame Electrical: Wiring Diagrams, Lighting, Instruments, Body Control Modules, Powertrain Control Modules, HVAC Controls Body: Body Panels, Doors, Glass, Interior Trim, Exterior Trim, Seats, Bumpers HVAC: Heating, Ventilation, and Air Conditioning Systems Procedures Included Routine Maintenance: Oil Changes, Filter Replacements, Fluid Checks and Top-offs, Tire Rotations, Brake Inspections Diagnostics: Troubleshooting Guides, Symptom-based Diagnostics, DTC Code Interpretation and Resolution Repair: Component Removal and Installation, Engine Overhaul, Transmission Rebuild, Brake System Repairs, Suspension Component Replacement, Electrical Component Repair/Replacement Special Tools: Identification and Usage of Manufacturer-Specific Tools Specifications: Torque Values, Clearances, Electrical Schematics, Fluid Capacities and Types Technical Depth Depth Of Coverage: Comprehensive (from basic maintenance to complete engine and transmission overhauls) Diagnostic Level: Advanced (including wiring diagrams and diagnostic procedures) Repair Complexity: Suitable for Professional Technicians and Experienced DIY Mechanics 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Text-searchable (for efficient information retrieval) Printable: Printable pages Print Quality Image Resolution: High-resolution (clear diagrams, illustrations, and text) Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Name: 6.7L Cummins Turbo Diesel I6 Engine Displacement: 6.7 Liters (409 cubic inches) Engine Configuration: Inline 6-Cylinder Aspiration: Turbocharged, Intercooled Fuel Type: Diesel Horsepower Rating: Approx. 350-400 hp (depending on model year and configuration) Torque Rating: Approx. 650-800 lb-ft (depending on model year and configuration) Fuel System Fuel Injection: High-pressure Common Rail (HPCR) direct injection Emission Controls: Diesel Particulate Filter (DPF), Selective Catalytic Reduction (SCR) with Diesel Exhaust Fluid (DEF) injection for 2013 models (and potentially late 2012) Engine Codes Engine Code: G9T (Cummins 6.7L ISB/QSB) Performance Cooling System: High-capacity radiator, fan clutch, coolant recovery system Lubrication System: Wet sump, oil cooler, high-capacity oil filter 🔧 Transmission Standard Transmission Type Std: 6-Speed Manual (G56) Optional Transmission Type Opt: 6-Speed Automatic (68RFE) Features Automatic Transmission Features: Electronically controlled, torque converter lock-up clutch, tow/haul mode Manual Transmission Features: Heavy-duty clutch, dual-mass flywheel Transfer Case Transfer Case Type: NV273 HD (Manual Shift) or electronically controlled 4WD system 📐 Dimensions Exterior Wheelbase Options: Various configurations available (e.g., 140.5" for Regular Cab SWB, 160.5" for Mega Cab SWB, 171.5" for Crew Cab LWB) Overall Length: Varies by configuration (e.g., 229" to 261") Overall Width: Approx. 79.1" to 80.6" (excluding mirrors) Overall Height: Approx. 77.1" to 78.9" Cargo Bed Length Options: 6'4" (short box), 8'0" (long box) Weights Curb Weight: Approx. 6,500 - 7,500 lbs (varies by configuration and options) Gvwr: 10,000 - 11,500 lbs Gcvwr: Up to 23,000 - 29,000 lbs (depending on configuration) Payload Capacity: Up to approx. 4,000 - 5,000 lbs (varies by configuration) Towing Capacity: Up to approx. 15,000 - 18,000 lbs (bumper pull) / 20,000 - 23,000 lbs (5th wheel/gooseneck), depending on configuration and specific options 🛡️ Safety Features Ratings NHTSA Crash Test Ratings: Generally good for its class, specific ratings vary by year and configuration Active Features Braking System: Heavy-duty disc brakes (front and rear), ABS, Brake Assist Traction Control: Electronic Stability Control (ESC), Traction Control System (TCS) Trailer Sway Control: Available Passive Features Airbags: Front airbags, available side curtain airbags Seatbelts: 3-point seat belts with pretensioners Structural Integrity: High-strength steel frame, reinforced cab structure 💡 Technology Features Infotainment Infotainment Options: Uconnect system with various screen sizes, AM/FM/Satellite Radio, CD/DVD player, USB, Auxiliary input Driver Assistance Parking Assist: Available rear parking sensors, available rearview camera Cruise Control: Standard Connectivity Bluetooth: Available for hands-free calling and audio streaming Navigation: Available as an option on higher trim levels 🔧 Maintenance Service Intervals Oil Change Interval: Typically 7,500 - 10,000 miles or 6-12 months for diesel engines, depending on usage and oil type (consult manual for specifics) Air Filter Replacement: As needed, typically every 15,000-30,000 miles or based on air filter restriction sensor Fuel Filter Replacement: Diesel: Check manual, often around 15,000-30,000 miles Coolant Flush: Diesel: Typically every 50,000 - 100,000 miles or 2-5 years, depending on coolant...
Uconnect system with various screen sizes, AM/FM/Satellite Radio, CD/DVD player, USB, Auxiliary input
Driver Assistance
Parking Assist:
Available rear parking sensors, available rearview camera
Cruise Control:
Standard
Connectivity
Bluetooth:
Available for hands-free calling and audio streaming
Navigation:
Available as an option on higher trim levels
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500 - 10,000 miles or 6-12 months for diesel engines, depending on usage and oil type (consult manual for specifics)
Air Filter Replacement:
As needed, typically every 15,000-30,000 miles or based on air filter restriction sensor
Fuel Filter Replacement:
Diesel: Check manual, often around 15,000-30,000 miles
Coolant Flush:
Diesel: Typically every 50,000 - 100,000 miles or 2-5 years, depending on coolant type
Fluid Specifications
Engine Oil Spec:
Cummins CES 20081 or API CJ-4 rated 15W-40 synthetic or synthetic blend diesel engine oil (check manual for specific viscosity and certifications)
Transmission Fluid Auto:
Mopar ATF+4 (or equivalent specification)
Transmission Fluid Manual:
GL-3 or GL-4 rated manual transmission fluid (specific viscosity depends on temperature and application)
Transfer Case Fluid:
Mopar NV273 fluid or equivalent specification
Rear Axle Fluid:
API GL-5 rated synthetic 75W-90 or 75W-140 gear oil (depending on differential type)
Coolant Type:
Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, 50/50 mix with distilled water
Known Issues
Diesel Particulate Filter Clogging:
Common in vehicles primarily used for short trips, can lead to DPF regeneration issues and warning lights
Egr System Issues:
Exhaust Gas Recirculation (EGR) valve can become clogged with soot, affecting performance and emissions
Transmission Governor Pressure Actuator Failure:
Can cause shifting issues in the 68RFE automatic transmission
Udec Actuator Failures:
Urea Dosing Control (UDC) actuator failures can lead to SCR system faults
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Long history of producing durable and capable trucks for work and recreation
Model Evolution
Ram Independence:
For the 2011 model year, Dodge spun off its truck line into the separate Ram Trucks brand. This manual covers models produced under the Ram Trucks brand.
4Th Generation Ram:
These model years fall within the 4th generation of the Ram pickup truck (2009-2018), which received significant updates and redesigns.
Production
Manufacturing Location:
Saltillo Truck Assembly Plant, Saltillo, Coahuila, Mexico and Warren Truck Assembly Plant, Warren, Michigan, USA
🏆 Awards & Recognition
Recognitions
Truck Of The Year Awards:
While specific awards for the 2012-2013 models might vary, the Ram Heavy Duty line has consistently received positive reviews and industry accolades for its capability and performance.
Ratings
Consumer Ratings:
Generally high for capability and powertrain reliability, though occasional electronic and emissions system issues are noted in owner feedback.
Certifications
Manual Certification:
Produced to industry standards for automotive repair documentation, providing accurate and reliable technical information.