Polaris Sportsman Touring 850 HO 2012 2013 Factory Manual
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The Polaris Sportsman Touring 850 HO is a premium dual-seat all-terrain vehicle designed for both utility and recreational touring, produced for the 2012 and 2013 model years. This fifth-generation Sportsman platform is powered by a robust 850cc ProStar engine, delivering approximately 77 horsepower and strong torque for excellent pulling power, complemented by electronic fuel injection and liquid cooling. Key features enhancing its capability and comfort include Electronic Power Steering (EPS), Independent Rear Suspension (IRS) for a smoother ride, and an On-Demand All-Wheel Drive system for superior traction. With a substantial towing capacity of 1500 lbs and ample rack space, this ATV is engineered for demanding tasks and extended adventures, reflecting a reputation for innovation and performance in the powersports industry. This comprehensive factory service repair manual provides complete guidance for the maintenance, troubleshooting, diagnostics, and repair of the Polaris Sportsman Touring 850 HO. It covers all essential systems, including the engine, transmission, chassis, electrical components, suspension, brakes, fuel, cooling, lubrication, steering, and bodywork, offering detailed step-by-step procedures, wiring diagrams, and fault diagnosis. The manual is designed to assist owners, mechanics, and technicians in preserving the vehicle's optimal performance and longevity, detailing specific maintenance intervals, fluid specifications, and common areas requiring attention. Its extensive technical depth ensures that users can confidently perform everything from fundamental upkeep to advanced repair tasks. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman Touring 850 HO Year: 2012, 2013 Vehicle Type: ATV (All-Terrain Vehicle) Segment: Utility/Recreational Touring ATV Generation Generation: Fifth Generation Sportsman (850 platform) 👋 Introduction Market Position Market Position: Premium dual-seat touring ATV known for its powerful engine and comfort for extended rides. Competes with other premium utility/touring ATVs from brands like Can-Am (Outlander Max) and Yamaha (Grizzly). Competitive Analysis Competitive Analysis: The Sportsman 850 HO excels with its robust 850cc engine, independent rear suspension (IRS) for comfort, and Polaris's proprietary Lock & Ride accessory system. This manual provides the essential technical data to maintain and repair this capable machine, ensuring its performance and longevity against competitors. Key Features Key Features: Powerful ProStar 850 engine, Electronic Power Steering (EPS), Independent Rear Suspension (IRS), On-Demand All-Wheel Drive (AWD), comfortable dual seating for touring. 📋 Manual Details Coverage Coverage Areas: Complete factory service and repair for all systems including engine, transmission, chassis, electrical, suspension, brakes, fuel, cooling, lubrication, steering, and bodywork. Covers all styles and configurations for the specified model years. Page Count Page Count: Hundreds of pages (specific count not provided, but described as 'complete official full factory service repair manual') Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Systems Covered: General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix. Procedures Included Procedures Included: Maintenance, troubleshooting, diagnostics, repair, rebuilding, refurbishment, restoration, step-by-step repair procedures, wiring diagram tracing, engine fault symptom diagnosis, part testing, engine management system analysis, common fixes, pre-emptive maintenance tips. Technical Depth Technical Depth: Comprehensive, covering fundamental maintenance to advanced diagnostic and repair procedures. Equivalent to knowledge held by factory-trained technicians. Includes detailed illustrations, diagrams, photos, troubleshooting guides, and substeps for critical information. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High resolution, printable pages (entire manual or individual pages). Binding Type Binding Type: Digital Download (printable) Paper Type Paper Type: Not Applicable (Digital PDF) ⚙️ Engine Specifications Primary Engine Primary Engine: Polaris ProStar 850, 8-Valve SOHC, Twin-Cylinder, 4-Stroke Performance Displacement: 850cc (849cc) Horsepower: Approx. 77 HP (for 2013 model) Torque: Specific torque figures often proprietary but high for class, contributing to excellent pulling power. Fuel System Fuel System: Electronic Fuel Injection (EFI) Cooling System Cooling System: Liquid Cooled Lubrication System Lubrication System: Wet Sump (details on oil capacity and type in manual) 🔧 Transmission Standard Transmission Type: Automatic PVT (Polaris Variable Transmission) with Engine Braking Features Gear Selection: High, Low, Neutral, Reverse, Park Fluid Requirements Transmission Fluid Type: Refer to manual for specific Polaris AGL (Advanced Gear Lube) or equivalent specifications and capacities. 📐 Dimensions Exterior Wheelbase: Approx. 57 inches (144.8 cm) Length: Approx. 83 inches (210.8 cm) Width: Approx. 46 inches (116.8 cm) Height: Approx. 50 inches (127 cm) Weights Dry Weight: Approx. 690-700 lbs (313-317 kg) Ground Clearance: Approx. 11.25 inches (28.6 cm) Cargo Front Rack Capacity: 100 lbs (45 kg) Rear Rack Capacity: 200 lbs (90 kg) Towing Capacity: 1500 lbs (680.4 kg) 🛡️ Safety Features Ratings Safety Ratings: ATVs are not rated by NHTSA in the same manner as cars. User must adhere to safe operating practices as outlined in the manual. Emphasis on proper protective gear and understanding terrain. Active Features Active Features: Electronic Power Steering (EPS) for reduced steering effort and fatigue, On-Demand AWD for traction, engine braking for downhill control. Passive Features...
The Polaris Sportsman Touring 850 HO is a premium dual-seat all-terrain vehicle designed for both utility and recreational touring, produced for the 2012 and 2013 model years. This fifth-generation Sportsman platform is powered by a robust 850cc ProStar engine, delivering approximately 77 horsepower and strong torque for excellent pulling power, complemented by electronic fuel injection and liquid cooling. Key features enhancing its capability and comfort include Electronic Power Steering (EPS), Independent Rear Suspension (IRS) for a smoother ride, and an On-Demand All-Wheel Drive system for superior traction. With a substantial towing capacity of 1500 lbs and ample rack space, this ATV is engineered for demanding tasks and extended adventures, reflecting a reputation for innovation and performance in the powersports industry.
This comprehensive factory service repair manual provides complete guidance for the maintenance, troubleshooting, diagnostics, and repair of the Polaris Sportsman Touring 850 HO. It covers all essential systems, including the engine, transmission, chassis, electrical components, suspension, brakes, fuel, cooling, lubrication, steering, and bodywork, offering detailed step-by-step procedures, wiring diagrams, and fault diagnosis. The manual is designed to assist owners, mechanics, and technicians in preserving the vehicle's optimal performance and longevity, detailing specific maintenance intervals, fluid specifications, and common areas requiring attention. Its extensive technical depth ensures that users can confidently perform everything from fundamental upkeep to advanced repair tasks.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman Touring 850 HO
Year:
2012, 2013
Vehicle Type:
ATV (All-Terrain Vehicle)
Segment:
Utility/Recreational Touring ATV
Generation
Generation:
Fifth Generation Sportsman (850 platform)
👋 Introduction
Market Position
Market Position:
Premium dual-seat touring ATV known for its powerful engine and comfort for extended rides. Competes with other premium utility/touring ATVs from brands like Can-Am (Outlander Max) and Yamaha (Grizzly).
Competitive Analysis
Competitive Analysis:
The Sportsman 850 HO excels with its robust 850cc engine, independent rear suspension (IRS) for comfort, and Polaris's proprietary Lock & Ride accessory system. This manual provides the essential technical data to maintain and repair this capable machine, ensuring its performance and longevity against competitors.
Complete factory service and repair for all systems including engine, transmission, chassis, electrical, suspension, brakes, fuel, cooling, lubrication, steering, and bodywork. Covers all styles and configurations for the specified model years.
Page Count
Page Count:
Hundreds of pages (specific count not provided, but described as 'complete official full factory service repair manual')
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Systems Covered:
General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix.
Procedures Included
Procedures Included:
Maintenance, troubleshooting, diagnostics, repair, rebuilding, refurbishment, restoration, step-by-step repair procedures, wiring diagram tracing, engine fault symptom diagnosis, part testing, engine management system analysis, common fixes, pre-emptive maintenance tips.
Technical Depth
Technical Depth:
Comprehensive, covering fundamental maintenance to advanced diagnostic and repair procedures. Equivalent to knowledge held by factory-trained technicians. Includes detailed illustrations, diagrams, photos, troubleshooting guides, and substeps for critical information.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High resolution, printable pages (entire manual or individual pages).
Specific torque figures often proprietary but high for class, contributing to excellent pulling power.
Fuel System
Fuel System:
Electronic Fuel Injection (EFI)
Cooling System
Cooling System:
Liquid Cooled
Lubrication System
Lubrication System:
Wet Sump (details on oil capacity and type in manual)
🔧 Transmission
Standard
Transmission Type:
Automatic PVT (Polaris Variable Transmission) with Engine Braking
Features
Gear Selection:
High, Low, Neutral, Reverse, Park
Fluid Requirements
Transmission Fluid Type:
Refer to manual for specific Polaris AGL (Advanced Gear Lube) or equivalent specifications and capacities.
📐 Dimensions
Exterior
Wheelbase:
Approx. 57 inches (144.8 cm)
Length:
Approx. 83 inches (210.8 cm)
Width:
Approx. 46 inches (116.8 cm)
Height:
Approx. 50 inches (127 cm)
Weights
Dry Weight:
Approx. 690-700 lbs (313-317 kg)
Ground Clearance:
Approx. 11.25 inches (28.6 cm)
Cargo
Front Rack Capacity:
100 lbs (45 kg)
Rear Rack Capacity:
200 lbs (90 kg)
Towing Capacity:
1500 lbs (680.4 kg)
🛡️ Safety Features
Ratings
Safety Ratings:
ATVs are not rated by NHTSA in the same manner as cars. User must adhere to safe operating practices as outlined in the manual. Emphasis on proper protective gear and understanding terrain.
Active Features
Active Features:
Electronic Power Steering (EPS) for reduced steering effort and fatigue, On-Demand AWD for traction, engine braking for downhill control.
Passive Features
Passive Features:
Integrated headlights and taillights, heavy-duty chassis, sealed storage compartments, handguards.
💡 Technology Features
Infotainment
Infotainment Features:
Basic instrumentation cluster (speedometer, odometer, fuel gauge, gear indicator). No advanced infotainment system typical of modern vehicles.
Driver Assistance
Driver Assistance:
Electronic Power Steering (EPS) is the primary driver assistance feature, enhancing control and reducing fatigue.
Connectivity
Connectivity Features:
No integrated Bluetooth or smartphone connectivity. Charging ports (12V accessory outlets) may be present for accessories.
Lighting
Lighting Technology:
Halogen headlights, LED taillights/brake lights.
🔧 Maintenance
Service Intervals
Service Intervals:
The manual will detail specific intervals for oil changes, filter replacements, spark plugs, valve adjustments, belt inspection, and other routine maintenance items. Typical intervals include: Engine oil & filter every 100 hours or annually, spark plugs every 500 hours, check drive belt tension periodically.
Fluid Specifications
Engine Oil Type:
Refer to manual for specific Polaris PS-4 5W-50 or equivalent synthetic oil. Capacity approx. 2.3 quarts (2.2 liters).
Coolant Type:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Capacity approx. 1.7 quarts (1.6 liters).
Brake Fluid Type:
DOT 4 brake fluid.
Known Issues
Known Issues:
While generally reliable, common areas for potential wear or issues (detailed diagnosis in manual) can include drive belt longevity under heavy use, suspension bushings, and electrical connections due to environmental exposure.
Filter Part Numbers
Oil Filter Part Number:
Likely Polaris P/N 2540086 or equivalent.
Air Filter Part Number:
Likely Polaris P/N 7080596 or equivalent for the specific engine configuration.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Polaris Industries is a long-standing American manufacturer known for its pioneering work in snowmobiles and expanding into ATVs, UTVs, and motorcycles. They have a reputation for innovation and performance in the powersports industry.
Model Evolution
Model Evolution:
The Sportsman 850 HO is part of Polaris's flagship Sportsman line, which has continuously evolved with larger displacement engines, improved suspension, and advanced features like EPS and fuel injection. The 'HO' designation signifies higher output.
Production
Production Years Covered:
2012, 2013
Manufacturing Location:
Primarily manufactured by Polaris in the USA.
🏆 Awards & Recognition
Recognitions
Recognitions:
Polaris Sportsman models consistently receive positive reviews from powersports publications for their capability, comfort, and technology in their respective classes. Specific awards for the 2012-2013 850 HO may vary but generally reflect strong market reception.