This manual covers the Polaris Sportsman XP Touring 850, produced between 2012 and 2013. This versatile all-wheel-drive vehicle is engineered for a range of activities, from demanding work to recreational exploration. Known for its robust 850cc engine, the Sportsman XP Touring 850 offers significant power and reliability, making it a capable companion for various terrains and tasks. Its design prioritizes both performance and rider comfort, reflecting a commitment to innovation in the powersports industry. This comprehensive service and repair manual provides detailed guidance for owners, mechanics, and technicians. It covers all essential aspects of vehicle maintenance and repair, including engine service, transmission upkeep, brake system servicing, and electrical system diagnostics. With step-by-step procedures, troubleshooting guides, and detailed diagrams, this manual empowers users to perform routine maintenance, complex repairs, and ensure the longevity and optimal performance of their Polaris Sportsman XP Touring 850. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman XP Touring 850 Model Variant: XP Touring Model Year Start: 2012 Model Year End: 2013 Codes Chassis Code: AWD (All Wheel Drive) Platform 👋 Introduction Market Position Target Audience: DIY mechanics, ATV enthusiasts, and professional technicians seeking detailed repair information. Competitive Analysis Value Proposition: Provides comprehensive, independent repair capabilities, saving time and money compared to professional shop services. Key Features Convenience: Instant download for immediate access to repair information, anytime, anywhere. Comprehensiveness: Covers all major mechanical, electrical, and body systems for complete vehicle servicing. Empowerment: Enables users to understand their vehicle's intricacies and perform repairs with confidence. 📋 Manual Details Coverage Areas Covered Models: Polaris Sportsman XP Touring 850 (2012-2013) Geographic Coverage: Global (Standard Specifications) Page Count Estimated Page Count: Varies by specific edition, typically 500+ pages Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service Repair: Comprehensive disassembly, assembly, diagnostics, and repair of the 850cc engine. Transmission Service Repair: Detailed procedures for the Polaris Variable Transmission (PVT), including belt replacement, clutch service, and gearbox maintenance. Brake System: Service and repair for hydraulic disc brakes (front and rear), including bleeding procedures, pad replacement, and caliper servicing. Electrical System: Complete coverage of the electrical system, including battery, charging system, ignition, lighting, starter, and accessories. Wiring Diagram: Detailed electrical wiring diagrams for all circuits, facilitating troubleshooting and component identification. Suspension: Service and adjustment for independent front and rear suspension systems, including shocks, control arms, and bushings. Steering: Repair and adjustment of the steering system, including tie rods, steering linkage, and potential power steering components. Cooling System: Maintenance and repair of the liquid-cooled engine, including radiator, fan, thermostat, and coolant flush procedures. Fuel Injection Fuel System: Service and diagnostics for the electronic fuel injection (EFI) system, including fuel pump, injectors, and fuel pressure regulator. Emission System: Information related to emission control systems and related diagnostics. Engine Control System: Details on the Engine Control Unit (ECU) operation and diagnostic codes. Chassis Body: Maintenance and repair procedures for the chassis frame, body panels, and associated components. Restraint System: Information regarding seat belts and any other restraint systems present. Axle: Service and maintenance of front and rear axles, including CV joints and differential components. Procedures Included General Maintenance: Routine checks, fluid changes, filter replacements, and general upkeep procedures. Troubleshooting: Step-by-step diagnostic guides and common problem solutions for various systems. Periodic Lubrication: Detailed lubrication points, schedules, and recommended lubricant types for all components. Reassembly Disassembly: Detailed instructions for the complete disassembly and reassembly of major vehicle components. Technical Depth Diagnostic Capability: Covers basic to advanced diagnostics, including error code interpretation and component testing. Repair Scope: Encompasses minor repairs to complete overhauls of all major systems. Schematics Diagrams: Includes detailed schematics and diagrams for electrical, mechanical, and hydraulic systems. 📊 Manual Specifications File Format File Format: PDF Compatibility: Windows and Mac OS compatible Software Requirement: Adobe PDF Reader, WinZip Print Quality Print Quality: High-resolution for clear text and images Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-Stroke DOHC Twin-Cylinder Displacement: 850cc (850 cm³) Bore X Stroke: Not specified, but typical for this engine family. Cooling System: Liquid-cooled Fuel Delivery: Electronic Fuel Injection (EFI) Ignition System: Electronic CDI (Capacitor Discharge Ignition) Performance Horsepower Est: Approx. 70-75 HP (at Crankshaft) Torque Est: Approx. 60-65 lb-ft (at Crankshaft) Fuel System Fuel Type: Unleaded Gasoline (Octane Rating specified in manual) Fuel Tank Capacity: Approx. 5.25 gallons (19.9 liters) 🔧 Transmission Standard Transmission Type: Polaris Variable Transmission (PVT) Automatic Drive Modes: High, Low, Neutral, Reverse, Park Final Drive: Sealed Shaft Drive (with front and rear differentials) Features Engine Braking: Integrated engine braking for downhill control. Clutch System: Automated Centrifugal Clutch and Drive/Driven Sheaves. 📐 Dimensions Exterior Length: Approx. 85.5 inches (217 cm) Width: Approx. 47.5 inches (120.7 cm) Height: Approx. 50 inches (127 cm) Weights Dry...