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Aprilia Scarabeo 50 4T 4V 2012 Repair Service Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Scarabeo 50 4T 4V Year: 2012 Vehicle Type: Scooter Engine Variant Covered: 50cc 4-stroke, 4-valve 👋 Introduction Market Position Segment: Lightweight, urban mobility scooter segment, popular for city commuting and ease of use. Target Audience: Owners seeking to perform their own maintenance and repairs, technical schools, and independent repair shops. Competitive Analysis Competitors: Piaggio Liberty 50, Honda PCX 50, Yamaha Daelim S3 50, Kymco Agility 50. The Scarabeo 50 4T 4V distinguished itself with its stylish design and refined four-valve engine for improved performance and efficiency in its class. Key Features Design Philosophy: Italian design heritage, focusing on practicality, comfort, and a touch of premium flair. Engine Technology: The 4-valve configuration on the 50cc engine provides better breathing and combustion efficiency compared to typical 2-valve designs, offering a slight advantage in power delivery and fuel economy. 📋 Manual Details Coverage Areas Manual Type: Workshop Repair Service Manual Language: English (assumed based on typical product offerings for this market) Format: PDF Download Coverage Scope: All Models/Engines/Tr... 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, assembly, inspection, and repair of the 50cc 4-stroke, 4-valve engine, including cylinder, piston, crankshaft, connecting rod, valve train, and lubrication system. Fuel System: Carburetor (or fuel injection if applicable for the 4V variant) diagnosis, cleaning, adjustment, and repair; fuel pump, fuel lines, and filter replacement. Ignition System: Spark plug specifications, ignition coil testing, CDI unit diagnosis, and timing adjustments. Cooling System: Air-cooled system maintenance, component inspection. Transmission Drive: Automatic transmission (CVT - Continuously Variable Transmission) service, including variator, clutch, and belt inspection/replacement. Gearbox lubrication and maintenance. Brakes: Front and rear brake system service, including hydraulic lines, master cylinders, brake calipers, pads, discs, and bleeding procedures. Drum brake service for rear if applicable. Suspension: Front fork (telescopic) overhaul, seal replacement, oil level and type. Rear shock absorber inspection and replacement. Electrical System: Wiring diagrams, lighting system (headlight, taillight, indicators), battery maintenance and testing, charging system (stator, rectifier/regulator), starter motor, horn, and instrument cluster diagnostics. Chassis Frame: Frame inspection, steering head bearing maintenance and adjustment, wheel bearing service. Bodywork Plastics: Fairing removal and installation, component identification, general bodywork maintenance. Procedures Included Scheduled Maintenance: Comprehensive service intervals for oil changes, filter replacements, spark plug checks, valve clearance adjustments, brake inspections, and CVT belt checks. Troubleshooting: Systematic diagnostic procedures for common issues, including starting problems, engine performance issues, electrical faults, and brake performance anomalies. Disassembly Assembly: Step-by-step instructions for the removal and reinstallation of major components and sub-assemblies. Torque Specifications: Essential torque values for all critical fasteners and engine components to ensure proper assembly and prevent damage. Wiring Diagrams: Detailed electrical schematics for accurate diagnosis and repair of electrical systems. Special Tools: Identification of required specialized tools for specific repair and maintenance procedures. Technical Depth Depth Level: Comprehensive: Covers basic maintenance to advanced engine overhauls and electrical system diagnostics. Suitable for both DIY enthusiasts and professional technicians. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Yes (assumed for professional PDF manuals) Printability: Printable (assumed for professional PDF manuals) Image Quality: High-resolution diagrams and illustrations Page Count: Estimate: 300-500 pages (typical for a comprehensive workshop manual of this nature) Binding Type: N/A (Digital Download) Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke, four-valve Displacement: 49.4 cc Bore X Stroke: 39 mm x 41.4 mm (typical for this engine architecture, confirm with manual) Compression Ratio: 12.0:1 (typical for this engine architecture, confirm with manual) Cooling System: Forced air cooling Valve Actuation: SOHC (Single Overhead Camshaft) with 4 valves (2 intake, 2 exhaust) Performance Horsepower: Approx. 4.0-4.5 HP @ 7500-8000 RPM (actual figures vary by market regulations and tune, confirm with manual) Torque: Approx. 3.5-4.0 Nm @ 6500-7000 RPM (actual figures vary, confirm with manual) Fuel System Fuel Delivery: Carburetor or Electronic Fuel Injection (EFI) - The 4V model might feature EFI for better emissions and performance. Confirm with manual. Carburetor Model: Example: Keihin CVK (confirm exact model with manual) Fuel Type: Unleaded gasoline 91 octane or higher Fuel Tank Capacity: Approx. 7.0 Liters (including reserve, confirm with manual) 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Drive System: V-belt drive to rear wheel Features Clutch Type: Centrifugal dry clutch Gear Reduction: Integral gearbox with reduction gears Fluid Requirements Gear Oil Type: SAE 80W-90 API GL-4 hypoid gear oil (typical, confirm with manual) Gear Oil Capacity: Approx. 100-120 ml (confirm with manual) 📐 Dimensions Exterior Length: Approx. 1920 mm (confirm with manual) Width: Approx. 730 mm (confirm with manual) Height: Approx. 1320 mm (confirm with manual) Wheelbase: Approx. 1330 mm (confirm with manual) Weights Dry Weight: Approx. 110-120 kg (confirm with manual) Gross Vehicle Weight Rating Gvwr: Typically around 250-280 kg (rider + cargo, confirm with manual) Cargo Underseat Storage: Sufficient for one full-face helmet (typical,...
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Aprilia Scarabeo 50 4T 4V 2012 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Scarabeo 50 4T 4V
Year:
2012
Vehicle Type:
Scooter
Engine Variant Covered:
50cc 4-stroke, 4-valve
👋 Introduction
Market Position
Segment:
Lightweight, urban mobility scooter segment, popular for city commuting and ease of use.
Target Audience:
Owners seeking to perform their own maintenance and repairs, technical schools, and independent repair shops.
Competitive Analysis
Competitors:
Piaggio Liberty 50, Honda PCX 50, Yamaha Daelim S3 50, Kymco Agility 50. The Scarabeo 50 4T 4V distinguished itself with its stylish design and refined four-valve engine for improved performance and efficiency in its class.
Key Features
Design Philosophy:
Italian design heritage, focusing on practicality, comfort, and a touch of premium flair.
Engine Technology:
The 4-valve configuration on the 50cc engine provides better breathing and combustion efficiency compared to typical 2-valve designs, offering a slight advantage in power delivery and fuel economy.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Repair Service Manual
Language:
English (assumed based on typical product offerings for this market)
Format:
PDF Download
Coverage Scope:
All Models/Engines/Tr...
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, assembly, inspection, and repair of the 50cc 4-stroke, 4-valve engine, including cylinder, piston, crankshaft, connecting rod, valve train, and lubrication system.
Fuel System:
Carburetor (or fuel injection if applicable for the 4V variant) diagnosis, cleaning, adjustment, and repair; fuel pump, fuel lines, and filter replacement.
Ignition System:
Spark plug specifications, ignition coil testing, CDI unit diagnosis, and timing adjustments.
Cooling System:
Air-cooled system maintenance, component inspection.
Transmission Drive:
Automatic transmission (CVT - Continuously Variable Transmission) service, including variator, clutch, and belt inspection/replacement. Gearbox lubrication and maintenance.
Brakes:
Front and rear brake system service, including hydraulic lines, master cylinders, brake calipers, pads, discs, and bleeding procedures. Drum brake service for rear if applicable.
Suspension:
Front fork (telescopic) overhaul, seal replacement, oil level and type. Rear shock absorber inspection and replacement.
Electrical System:
Wiring diagrams, lighting system (headlight, taillight, indicators), battery maintenance and testing, charging system (stator, rectifier/regulator), starter motor, horn, and instrument cluster diagnostics.
Chassis Frame:
Frame inspection, steering head bearing maintenance and adjustment, wheel bearing service.
Bodywork Plastics:
Fairing removal and installation, component identification, general bodywork maintenance.
Procedures Included
Scheduled Maintenance:
Comprehensive service intervals for oil changes, filter replacements, spark plug checks, valve clearance adjustments, brake inspections, and CVT belt checks.
Troubleshooting:
Systematic diagnostic procedures for common issues, including starting problems, engine performance issues, electrical faults, and brake performance anomalies.
Disassembly Assembly:
Step-by-step instructions for the removal and reinstallation of major components and sub-assemblies.
Torque Specifications:
Essential torque values for all critical fasteners and engine components to ensure proper assembly and prevent damage.
Wiring Diagrams:
Detailed electrical schematics for accurate diagnosis and repair of electrical systems.
Special Tools:
Identification of required specialized tools for specific repair and maintenance procedures.
Technical Depth
Depth Level:
Comprehensive: Covers basic maintenance to advanced engine overhauls and electrical system diagnostics. Suitable for both DIY enthusiasts and professional technicians.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Yes (assumed for professional PDF manuals)
Printability:
Printable (assumed for professional PDF manuals)
Image Quality:
High-resolution diagrams and illustrations
Page Count:
Estimate: 300-500 pages (typical for a comprehensive workshop manual of this nature)
Binding Type:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke, four-valve
Displacement:
49.4 cc
Bore X Stroke:
39 mm x 41.4 mm (typical for this engine architecture, confirm with manual)
Compression Ratio:
12.0:1 (typical for this engine architecture, confirm with manual)
Cooling System:
Forced air cooling
Valve Actuation:
SOHC (Single Overhead Camshaft) with 4 valves (2 intake, 2 exhaust)
Performance
Horsepower:
Approx. 4.0-4.5 HP @ 7500-8000 RPM (actual figures vary by market regulations and tune, confirm with manual)
Torque:
Approx. 3.5-4.0 Nm @ 6500-7000 RPM (actual figures vary, confirm with manual)
Fuel System
Fuel Delivery:
Carburetor or Electronic Fuel Injection (EFI) - The 4V model might feature EFI for better emissions and performance. Confirm with manual.
Carburetor Model:
Example: Keihin CVK (confirm exact model with manual)
Fuel Type:
Unleaded gasoline 91 octane or higher
Fuel Tank Capacity:
Approx. 7.0 Liters (including reserve, confirm with manual)
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Drive System:
V-belt drive to rear wheel
Features
Clutch Type:
Centrifugal dry clutch
Gear Reduction:
Integral gearbox with reduction gears
Fluid Requirements
Gear Oil Type:
SAE 80W-90 API GL-4 hypoid gear oil (typical, confirm with manual)
Gear Oil Capacity:
Approx. 100-120 ml (confirm with manual)
📐 Dimensions
Exterior
Length:
Approx. 1920 mm (confirm with manual)
Width:
Approx. 730 mm (confirm with manual)
Height:
Approx. 1320 mm (confirm with manual)
Wheelbase:
Approx. 1330 mm (confirm with manual)
Weights
Dry Weight:
Approx. 110-120 kg (confirm with manual)
Gross Vehicle Weight Rating Gvwr:
Typically around 250-280 kg (rider + cargo, confirm with manual)
Cargo
Underseat Storage:
Sufficient for one full-face helmet (typical, confirm with manual)
Rear Rack Provision:
Often equipped with a rear rack for optional top case mounting.
🛡️ Safety Features
Ratings
Crash Test Data:
Not typically subject to automotive crash test ratings. Focus is on operational safety features.
Active Features
Braking System:
Disc brake front, drum or disc brake rear (depending on specific sub-model/market). ABS was not standard on 50cc models of this era.
Lighting:
Halogen headlight, LED taillight/brake light, amber turn signals.
Tires:
Tubeless tires, typically 16-inch front and rear for improved stability.
Passive Features
Frame Construction:
Steel underbone frame for rigidity and durability.
Handlebars:
Ergonomic handlebar design for comfortable control and maneuverability.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer, odometer, fuel gauge, indicator lights (turn signals, high beam, oil pressure). Some models might have a digital clock or trip meter.
Driver Assistance
ABS Availability:
ABS was not typically a standard feature on the 50cc Scarabeo 4T 4V models in 2012.
Connectivity
Connectivity Features:
No advanced connectivity features like Bluetooth or smartphone integration on this model.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 km or 6 months (typical, confirm with manual)
Air Filter Check:
Every 3,000 km or 6 months, clean or replace as needed (confirm with manual)
Spark Plug Replacement:
Every 6,000 km or 12 months (confirm with manual)
Valve Clearance Check:
Every 6,000 km or 12 months (confirm with manual)
Cvt Belt Inspection:
Every 6,000 km or 12 months for wear and damage (confirm with manual)
Fluid Specifications
Engine Oil Type:
SAE 5W-40 API SG or higher, JASO MA certified synthetic or semi-synthetic (confirm with manual)
Engine Oil Capacity:
Approx. 0.8-1.0 Liters (confirm with manual)
Brake Fluid Type:
DOT 4 (confirm with manual)
Known Issues
Common Wear Items:
CVT belt, brake pads, tires, spark plugs, and air filters are typical wear items.
Potential Electrical Gremlins:
As with many scooters of this era, electrical connections can sometimes degrade with age and exposure, leading to intermittent issues. The manual's wiring diagrams are crucial here.
Carburetor Tuning:
Carburetors can sometimes require periodic cleaning and adjustment, especially if the scooter is not used regularly or exposed to varying fuel quality.
📚 Vehicle History
Brand Heritage
Aprilia Legacy:
Aprilia is an Italian manufacturer with a rich history in motorcycle racing and performance-oriented scooters and motorcycles.
Model Evolution
Scarabeo Lineage:
The Scarabeo line has been a cornerstone of Aprilia's scooter offerings since the mid-1990s, known for its distinctive large-wheel design, comfort, and often upscale features, even in smaller displacements.
Production
Manufacturing Location:
Primarily produced in Italy or potentially other Piaggio Group facilities. Specifics for 2012 model may require manual confirmation.
🏆 Awards & Recognition
Recognitions
Historical Acclaim:
While specific awards for the 2012 Scarabeo 50 4T 4V are not readily publicized, the Scarabeo line has historically been recognized for its design, comfort, and practicality within the scooter market.
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