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Aprilia SRV 850 2012 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: SRV 850 Year: 2012 Codes Vin Prefix: ZDA 👋 Introduction Market Position Segment: Maxi-scooter, GT (Gran Turismo) segment. Target Audience: Commuters seeking performance and comfort, touring riders, enthusiasts of powerful and technologically advanced scooters. Competitive Analysis Competitors: Yamaha TMAX, Suzuki Burgman 650, BMW C 600 Sport/C 650 GT, Gilera GP800. Key Features Performance Focus: High displacement engine offering near-motorcycle performance for a scooter. Chassis Design: Motorcycle-derived chassis elements for enhanced handling and stability. Design Origin: Shares significant mechanical components with the Gilera GP800, leveraging Piaggio Group's engineering. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Page Count Page Count: 266 Language Language: English Format File Format: PDF Compatibility Operating Systems: All Versions of Windows & Mac Requirements Software Requirements: Adobe PDF Reader 📖 Manual Coverage Systems Covered Engine Systems: Engine disassembly, assembly, maintenance, troubleshooting, internal components, timing, lubrication, cooling system integration. Power Supply System: Starting system, charging system (alternator/stator, regulator/rectifier), battery management, ignition system components. Transmission And Drivetrain: CVT (Continuously Variable Transmission) operation, maintenance, belt replacement, variator and clutch assembly inspection and service. Chassis And Suspension: Front fork servicing, rear shock absorber adjustment and replacement, swingarm inspection and lubrication, steering head bearing maintenance. Braking System: Front and rear brake caliper servicing, master cylinder overhaul, brake fluid bleeding procedures, pad and disc inspection and replacement, ABS system component location and basic troubleshooting. Cooling System: Radiator, fan, thermostat, water pump inspection and replacement, coolant type and capacity, bleeding the cooling system. Electrical System: Wiring diagrams, component identification, lighting system, instrument cluster, horn, starter solenoid, ECU (Engine Control Unit) location and basic diagnostics. Bodywork And Trim: Panel removal and installation, seat assembly, storage compartments, fairing components, lighting fixture mounting. Procedures Included Maintenance Procedures: Scheduled maintenance tasks, oil and filter changes, spark plug replacement, air filter cleaning/replacement, drive belt inspection/replacement, brake fluid flush, coolant service. Troubleshooting Guides: Diagnostic flowcharts for common running issues, electrical faults, starting problems, braking irregularities. Repair Procedures: Step-by-step instructions for major component overhauls, including engine, transmission, suspension, and braking system repairs. Diagnostic Procedures: Information on using diagnostic tools, interpreting error codes, and performing electrical system checks. Technical Depth Depth: Comprehensive coverage from basic maintenance to complete engine and chassis rebuilds, suitable for professional technicians and advanced DIY enthusiasts. 📊 Manual Specifications File Specifications File Format: PDF Searchability: Likely text-searchable if converted from a properly scanned source with OCR. Print Quality Quality: Digital reproduction of original factory documentation; quality depends on the source scan but typically high for technical manuals. Binding Type Binding Type: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, Four-stroke, Liquid-cooled, DOHC Displacement: 839.5 cc Bore X Stroke: 90 mm x 65.5 mm Compression Ratio: 10.5:1 Performance Max Power Output: 55 kW @ 7,750 rpm (73.8 hp) Max Torque: 76 Nm @ 6,000 rpm (56.1 lb-ft) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Mikuni or Magneti Marelli system. Fuel Type: Unleaded Gasoline (Octane Rating 95 Recommended) Lubrication System Oil Type: SAE 10W-40 Synthetic Motorcycle Oil meeting API SG or higher, JASO MA specification. Oil Capacity With Filter: Approx. 2.5 Liters Cooling System Coolant Type: Ethylene Glycol based coolant with corrosion inhibitors (e.g., Piaggio Coolant). Coolant Capacity: Approx. 1.7 Liters Ignition System Ignition Type: Electronic ignition, CDI (Capacitor Discharge Ignition) with variable ignition timing. Spark Plugs Spark Plug Type: NGK CR9EB or equivalent. 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) with dry centrifugal clutch. Features Drive System: Belt drive to rear wheel. Maintenance Drive Belt Replacement Interval: Refer to maintenance schedule; typically around 12,000 - 20,000 km depending on usage and inspection. 📐 Dimensions Exterior Length: Approx. 2,235 mm (88.0 inches) Width: Approx. 790 mm (31.1 inches) at handlebars Height: Approx. 1,480 mm (58.3 inches) at windscreen Wheelbase: Approx. 1,590 mm (62.6 inches) Weights Dry Weight: Approx. 240 kg (529 lbs) Gross Vehicle Weight Rating: Approx. 460 kg (1014 lbs) Capacity Fuel Tank Capacity: 19 Liters (including 3.5 Liter reserve) 🛡️ Safety Features Active Features Braking System Type: Dual disc front brakes with 320mm discs and 4-piston calipers; single disc rear brake with 280mm disc and 2-piston caliper. Optional ABS available. ABS System: Bosch 2-channel ABS system available on certain models. Passive Features Lighting: Halogen headlights, LED taillight. Frame Construction: Double-cradle steel frame. 💡 Technology Features Infotainment Instrument Cluster: Digital and analog combination, including speedometer, tachometer, fuel gauge, engine temperature, clock, trip meters, and warning lights. Driver Assistance ABS: Optional Anti-lock Braking System (ABS) for enhanced safety. Connectivity ECU: Engine Control Unit (ECU) manages fuel injection, ignition timing, and other engine parameters. 🔧 Maintenance Service Intervals First Service: 1,000 km or 6 months (whichever comes first). Subsequent Oil Change: Every 10,000 km or 12 months (whichever comes first). Spark Plug Replacement: Every 10,000...
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Aprilia SRV 850 2012 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SRV 850
Year:
2012
Codes
Vin Prefix:
ZDA
👋 Introduction
Market Position
Segment:
Maxi-scooter, GT (Gran Turismo) segment.
Target Audience:
Commuters seeking performance and comfort, touring riders, enthusiasts of powerful and technologically advanced scooters.
Competitive Analysis
Competitors:
Yamaha TMAX, Suzuki Burgman 650, BMW C 600 Sport/C 650 GT, Gilera GP800.
Key Features
Performance Focus:
High displacement engine offering near-motorcycle performance for a scooter.
Chassis Design:
Motorcycle-derived chassis elements for enhanced handling and stability.
Design Origin:
Shares significant mechanical components with the Gilera GP800, leveraging Piaggio Group's engineering.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Page Count
Page Count:
266
Language
Language:
English
Format
File Format:
PDF
Compatibility
Operating Systems:
All Versions of Windows & Mac
Requirements
Software Requirements:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine disassembly, assembly, maintenance, troubleshooting, internal components, timing, lubrication, cooling system integration.
Power Supply System:
Starting system, charging system (alternator/stator, regulator/rectifier), battery management, ignition system components.
Transmission And Drivetrain:
CVT (Continuously Variable Transmission) operation, maintenance, belt replacement, variator and clutch assembly inspection and service.
Chassis And Suspension:
Front fork servicing, rear shock absorber adjustment and replacement, swingarm inspection and lubrication, steering head bearing maintenance.
Braking System:
Front and rear brake caliper servicing, master cylinder overhaul, brake fluid bleeding procedures, pad and disc inspection and replacement, ABS system component location and basic troubleshooting.
Cooling System:
Radiator, fan, thermostat, water pump inspection and replacement, coolant type and capacity, bleeding the cooling system.
Electrical System:
Wiring diagrams, component identification, lighting system, instrument cluster, horn, starter solenoid, ECU (Engine Control Unit) location and basic diagnostics.
Bodywork And Trim:
Panel removal and installation, seat assembly, storage compartments, fairing components, lighting fixture mounting.
Procedures Included
Maintenance Procedures:
Scheduled maintenance tasks, oil and filter changes, spark plug replacement, air filter cleaning/replacement, drive belt inspection/replacement, brake fluid flush, coolant service.
Troubleshooting Guides:
Diagnostic flowcharts for common running issues, electrical faults, starting problems, braking irregularities.
Repair Procedures:
Step-by-step instructions for major component overhauls, including engine, transmission, suspension, and braking system repairs.
Diagnostic Procedures:
Information on using diagnostic tools, interpreting error codes, and performing electrical system checks.
Technical Depth
Depth:
Comprehensive coverage from basic maintenance to complete engine and chassis rebuilds, suitable for professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Specifications
File Format:
PDF
Searchability:
Likely text-searchable if converted from a properly scanned source with OCR.
Print Quality
Quality:
Digital reproduction of original factory documentation; quality depends on the source scan but typically high for technical manuals.
Binding Type
Binding Type:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, Four-stroke, Liquid-cooled, DOHC
Displacement:
839.5 cc
Bore X Stroke:
90 mm x 65.5 mm
Compression Ratio:
10.5:1
Performance
Max Power Output:
55 kW @ 7,750 rpm (73.8 hp)
Max Torque:
76 Nm @ 6,000 rpm (56.1 lb-ft)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Mikuni or Magneti Marelli system.
Fuel Type:
Unleaded Gasoline (Octane Rating 95 Recommended)
Lubrication System
Oil Type:
SAE 10W-40 Synthetic Motorcycle Oil meeting API SG or higher, JASO MA specification.
Oil Capacity With Filter:
Approx. 2.5 Liters
Cooling System
Coolant Type:
Ethylene Glycol based coolant with corrosion inhibitors (e.g., Piaggio Coolant).
Coolant Capacity:
Approx. 1.7 Liters
Ignition System
Ignition Type:
Electronic ignition, CDI (Capacitor Discharge Ignition) with variable ignition timing.
Spark Plugs
Spark Plug Type:
NGK CR9EB or equivalent.
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission) with dry centrifugal clutch.
Features
Drive System:
Belt drive to rear wheel.
Maintenance
Drive Belt Replacement Interval:
Refer to maintenance schedule; typically around 12,000 - 20,000 km depending on usage and inspection.
📐 Dimensions
Exterior
Length:
Approx. 2,235 mm (88.0 inches)
Width:
Approx. 790 mm (31.1 inches) at handlebars
Height:
Approx. 1,480 mm (58.3 inches) at windscreen
Wheelbase:
Approx. 1,590 mm (62.6 inches)
Weights
Dry Weight:
Approx. 240 kg (529 lbs)
Gross Vehicle Weight Rating:
Approx. 460 kg (1014 lbs)
Capacity
Fuel Tank Capacity:
19 Liters (including 3.5 Liter reserve)
🛡️ Safety Features
Active Features
Braking System Type:
Dual disc front brakes with 320mm discs and 4-piston calipers; single disc rear brake with 280mm disc and 2-piston caliper. Optional ABS available.
ABS System:
Bosch 2-channel ABS system available on certain models.
Passive Features
Lighting:
Halogen headlights, LED taillight.
Frame Construction:
Double-cradle steel frame.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital and analog combination, including speedometer, tachometer, fuel gauge, engine temperature, clock, trip meters, and warning lights.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) for enhanced safety.
Connectivity
ECU:
Engine Control Unit (ECU) manages fuel injection, ignition timing, and other engine parameters.
🔧 Maintenance
Service Intervals
First Service:
1,000 km or 6 months (whichever comes first).
Subsequent Oil Change:
Every 10,000 km or 12 months (whichever comes first).
Spark Plug Replacement:
Every 10,000 km or 12 months.
Air Filter Service:
Every 5,000 km or 6 months; replacement as needed.
Brake Fluid Replacement:
Every 2 years or 24,000 km.
Coolant Replacement:
Every 4 years or 48,000 km.
Fluid Specifications
Engine Oil:
SAE 10W-40 Synthetic Motorcycle Oil (API SG/JASO MA)
Brake Fluid:
DOT 4
Coolant:
Ethylene Glycol based, premixed or mixed 50/50 with distilled water.
Known Issues
Common Wear Items:
Drive belt, clutch plates, brake pads, tires, suspension seals.
Potential Electrical Gremlins:
Occasional issues with stator or regulator/rectifier due to heat and vibration, requiring careful diagnosis.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its performance-oriented motorcycles and scooters, part of the Piaggio Group.
Model Evolution
Development Basis:
The SRV 850 is essentially an Aprilia-badged version of the Gilera GP800, sharing its engine and many chassis components, representing a high-performance maxi-scooter offering from the Piaggio Group.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Industry Perception:
Recognized as a powerful and capable maxi-scooter, blending motorcycle performance with scooter convenience.
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