Aprilia SRV 850 2012 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: SRV 850 Year: 2012 Codes Vin Prefix: ZDA 👋 Introduction Market Position Segment: Maxi-scooter, GT (Gran Turismo) segment. Target Audience: Commuters seeking performance and comfort, touring riders, enthusiasts of powerful and technologically advanced scooters. Competitive Analysis Competitors: Yamaha TMAX, Suzuki Burgman 650, BMW C 600 Sport/C 650 GT, Gilera GP800. Key Features Performance Focus: High displacement engine offering near-motorcycle performance for a scooter. Chassis Design: Motorcycle-derived chassis elements for enhanced handling and stability. Design Origin: Shares significant mechanical components with the Gilera GP800, leveraging Piaggio Group's engineering. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Page Count Page Count: 266 Language Language: English Format File Format: PDF Compatibility Operating Systems: All Versions of Windows & Mac Requirements Software Requirements: Adobe PDF Reader 📖 Manual Coverage Systems Covered Engine Systems: Engine disassembly, assembly, maintenance, troubleshooting, internal components, timing, lubrication, cooling system integration. Power Supply System: Starting system, charging system (alternator/stator, regulator/rectifier), battery management, ignition system components. Transmission And Drivetrain: CVT (Continuously Variable Transmission) operation, maintenance, belt replacement, variator and clutch assembly inspection and service. Chassis And Suspension: Front fork servicing, rear shock absorber adjustment and replacement, swingarm inspection and lubrication, steering head bearing maintenance. Braking System: Front and rear brake caliper servicing, master cylinder overhaul, brake fluid bleeding procedures, pad and disc inspection and replacement, ABS system component location and basic troubleshooting. Cooling System: Radiator, fan, thermostat, water pump inspection and replacement, coolant type and capacity, bleeding the cooling system. Electrical System: Wiring diagrams, component identification, lighting system, instrument cluster, horn, starter solenoid, ECU (Engine Control Unit) location and basic diagnostics. Bodywork And Trim: Panel removal and installation, seat assembly, storage compartments, fairing components, lighting fixture mounting. Procedures Included Maintenance Procedures: Scheduled maintenance tasks, oil and filter changes, spark plug replacement, air filter cleaning/replacement, drive belt inspection/replacement, brake fluid flush, coolant service. Troubleshooting Guides: Diagnostic flowcharts for common running issues, electrical faults, starting problems, braking irregularities. Repair Procedures: Step-by-step instructions for major component overhauls, including engine, transmission, suspension, and braking system repairs. Diagnostic Procedures: Information on using diagnostic tools, interpreting error codes, and performing electrical system checks. Technical Depth Depth: Comprehensive coverage from basic maintenance to complete engine and chassis rebuilds, suitable for professional technicians and advanced DIY enthusiasts. 📊 Manual Specifications File Specifications File Format: PDF Searchability: Likely text-searchable if converted from a properly scanned source with OCR. Print Quality Quality: Digital reproduction of original factory documentation; quality depends on the source scan but typically high for technical manuals. Binding Type Binding Type: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, Four-stroke, Liquid-cooled, DOHC Displacement: 839.5 cc Bore X Stroke: 90 mm x 65.5 mm Compression Ratio: 10.5:1 Performance Max Power Output: 55 kW @ 7,750 rpm (73.8 hp) Max Torque: 76 Nm @ 6,000 rpm (56.1 lb-ft) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Mikuni or Magneti Marelli system. Fuel Type: Unleaded Gasoline (Octane Rating 95 Recommended) Lubrication System Oil Type: SAE 10W-40 Synthetic Motorcycle Oil meeting API SG or higher, JASO MA specification. Oil Capacity With Filter: Approx. 2.5 Liters Cooling System Coolant Type: Ethylene Glycol based coolant with corrosion inhibitors (e.g., Piaggio Coolant). Coolant Capacity: Approx. 1.7 Liters Ignition System Ignition Type: Electronic ignition, CDI (Capacitor Discharge Ignition) with variable ignition timing. Spark Plugs Spark Plug Type: NGK CR9EB or equivalent. 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) with dry centrifugal clutch. Features Drive System: Belt drive to rear wheel. Maintenance Drive Belt Replacement Interval: Refer to maintenance schedule; typically around 12,000 - 20,000 km depending on usage and inspection. 📐 Dimensions Exterior Length: Approx. 2,235 mm (88.0 inches) Width: Approx. 790 mm (31.1 inches) at handlebars Height: Approx. 1,480 mm (58.3 inches) at windscreen Wheelbase: Approx. 1,590 mm (62.6 inches) Weights Dry Weight: Approx. 240 kg (529 lbs) Gross Vehicle Weight Rating: Approx. 460 kg (1014 lbs) Capacity Fuel Tank Capacity: 19 Liters (including 3.5 Liter reserve) 🛡️ Safety Features Active Features Braking System Type: Dual disc front brakes with 320mm discs and 4-piston calipers; single disc rear brake with 280mm disc and 2-piston caliper. Optional ABS available. ABS System: Bosch 2-channel ABS system available on certain models. Passive Features Lighting: Halogen headlights, LED taillight. Frame Construction: Double-cradle steel frame. 💡 Technology Features Infotainment Instrument Cluster: Digital and analog combination, including speedometer, tachometer, fuel gauge, engine temperature, clock, trip meters, and warning lights. Driver Assistance ABS: Optional Anti-lock Braking System (ABS) for enhanced safety. Connectivity ECU: Engine Control Unit (ECU) manages fuel injection, ignition timing, and other engine parameters. 🔧 Maintenance Service Intervals First Service: 1,000 km or 6 months (whichever comes first). Subsequent Oil Change: Every 10,000 km or 12 months (whichever comes first). Spark Plug Replacement: Every 10,000...
Starting system, charging system (alternator/stator, regulator/rectifier), battery management, ignition system components.
Transmission And Drivetrain:
CVT (Continuously Variable Transmission) operation, maintenance, belt replacement, variator and clutch assembly inspection and service.
Chassis And Suspension:
Front fork servicing, rear shock absorber adjustment and replacement, swingarm inspection and lubrication, steering head bearing maintenance.
Braking System:
Front and rear brake caliper servicing, master cylinder overhaul, brake fluid bleeding procedures, pad and disc inspection and replacement, ABS system component location and basic troubleshooting.
Cooling System:
Radiator, fan, thermostat, water pump inspection and replacement, coolant type and capacity, bleeding the cooling system.
Electrical System:
Wiring diagrams, component identification, lighting system, instrument cluster, horn, starter solenoid, ECU (Engine Control Unit) location and basic diagnostics.
Scheduled maintenance tasks, oil and filter changes, spark plug replacement, air filter cleaning/replacement, drive belt inspection/replacement, brake fluid flush, coolant service.
Troubleshooting Guides:
Diagnostic flowcharts for common running issues, electrical faults, starting problems, braking irregularities.
Repair Procedures:
Step-by-step instructions for major component overhauls, including engine, transmission, suspension, and braking system repairs.
Diagnostic Procedures:
Information on using diagnostic tools, interpreting error codes, and performing electrical system checks.
Technical Depth
Depth:
Comprehensive coverage from basic maintenance to complete engine and chassis rebuilds, suitable for professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Specifications
File Format:
PDF
Searchability:
Likely text-searchable if converted from a properly scanned source with OCR.
Print Quality
Quality:
Digital reproduction of original factory documentation; quality depends on the source scan but typically high for technical manuals.
Binding Type
Binding Type:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, Four-stroke, Liquid-cooled, DOHC
Displacement:
839.5 cc
Bore X Stroke:
90 mm x 65.5 mm
Compression Ratio:
10.5:1
Performance
Max Power Output:
55 kW @ 7,750 rpm (73.8 hp)
Max Torque:
76 Nm @ 6,000 rpm (56.1 lb-ft)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Mikuni or Magneti Marelli system.
Fuel Type:
Unleaded Gasoline (Octane Rating 95 Recommended)
Lubrication System
Oil Type:
SAE 10W-40 Synthetic Motorcycle Oil meeting API SG or higher, JASO MA specification.
Oil Capacity With Filter:
Approx. 2.5 Liters
Cooling System
Coolant Type:
Ethylene Glycol based coolant with corrosion inhibitors (e.g., Piaggio Coolant).
Coolant Capacity:
Approx. 1.7 Liters
Ignition System
Ignition Type:
Electronic ignition, CDI (Capacitor Discharge Ignition) with variable ignition timing.
Spark Plugs
Spark Plug Type:
NGK CR9EB or equivalent.
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission) with dry centrifugal clutch.
Features
Drive System:
Belt drive to rear wheel.
Maintenance
Drive Belt Replacement Interval:
Refer to maintenance schedule; typically around 12,000 - 20,000 km depending on usage and inspection.
📐 Dimensions
Exterior
Length:
Approx. 2,235 mm (88.0 inches)
Width:
Approx. 790 mm (31.1 inches) at handlebars
Height:
Approx. 1,480 mm (58.3 inches) at windscreen
Wheelbase:
Approx. 1,590 mm (62.6 inches)
Weights
Dry Weight:
Approx. 240 kg (529 lbs)
Gross Vehicle Weight Rating:
Approx. 460 kg (1014 lbs)
Capacity
Fuel Tank Capacity:
19 Liters (including 3.5 Liter reserve)
🛡️ Safety Features
Active Features
Braking System Type:
Dual disc front brakes with 320mm discs and 4-piston calipers; single disc rear brake with 280mm disc and 2-piston caliper. Optional ABS available.
ABS System:
Bosch 2-channel ABS system available on certain models.
Passive Features
Lighting:
Halogen headlights, LED taillight.
Frame Construction:
Double-cradle steel frame.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital and analog combination, including speedometer, tachometer, fuel gauge, engine temperature, clock, trip meters, and warning lights.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) for enhanced safety.
Connectivity
ECU:
Engine Control Unit (ECU) manages fuel injection, ignition timing, and other engine parameters.
🔧 Maintenance
Service Intervals
First Service:
1,000 km or 6 months (whichever comes first).
Subsequent Oil Change:
Every 10,000 km or 12 months (whichever comes first).
Spark Plug Replacement:
Every 10,000 km or 12 months.
Air Filter Service:
Every 5,000 km or 6 months; replacement as needed.
Occasional issues with stator or regulator/rectifier due to heat and vibration, requiring careful diagnosis.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its performance-oriented motorcycles and scooters, part of the Piaggio Group.
Model Evolution
Development Basis:
The SRV 850 is essentially an Aprilia-badged version of the Gilera GP800, sharing its engine and many chassis components, representing a high-performance maxi-scooter offering from the Piaggio Group.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Industry Perception:
Recognized as a powerful and capable maxi-scooter, blending motorcycle performance with scooter convenience.